umuyoboro udafite ibyuma bya ASTM A335 P5
Incamake
Bisanzwe: ASTM A335
Itsinda ryamanota: P5, P9, P11, P22, P91, P92 nibindi
Umubyimba: 1 - 100 mm
Diameter yo hanze (Uruziga): 10 - 1000 mm
Uburebure: Uburebure buhamye cyangwa uburebure butemewe
Igice Igice: Uruziga
Aho bakomoka: Ubushinwa
Icyemezo: ISO9001: 2008
Amavuta cyangwa Oya: Amavuta
Gusaba: Umuyoboro
Kuvura Ubuso: Nkibisabwa umukiriya
Ubuhanga: Bishyushye / Bishyushye bikonje
Kuvura ubushyuhe: Annealing / bisanzwe / Ubushyuhe
Umuyoboro udasanzwe: Umuyoboro muremure
Imikoreshereze: umuyoboro mwinshi wumuyoboro, Boiler hamwe nubushyuhe
Ikizamini: ET / UT
Gusaba
Ikoreshwa cyane cyane mu gukora imiyoboro yo mu rwego rwohejuru ivanze ibyuma, umuyoboro uhinduranya ubushyuhe, umuyoboro mwinshi w’amavuta ya peteroli n’inganda
Icyiciro rusange
Urwego rwumuyoboro mwiza wo mu rwego rwo hejuru: P1, P2, P5, P9, P11, P22, P91, P92 nibindi
Ibigize imiti
| Icyiciro | UN | C≤ | Mn | P≤ | S≤ | Si≤ | Cr | Mo |
| Urukurikirane. | ||||||||
| P1 | K11522 | 0.10 ~ 0.20 | 0.30 ~ 0.80 | 0.025 | 0.025 | 0.10 ~ 0.50 | - | 0.44 ~ 0.65 |
| P2 | K11547 | 0.10 ~ 0.20 | 0.30 ~ 0.61 | 0.025 | 0.025 | 0.10 ~ 0.30 | 0.50 ~ 0.81 | 0.44 ~ 0.65 |
| P5 | K41545 | 0.15 | 0.30 ~ 0.60 | 0.025 | 0.025 | 0.5 | 4.00 ~ 6.00 | 0.44 ~ 0.65 |
| P5b | K51545 | 0.15 | 0.30 ~ 0.60 | 0.025 | 0.025 | 1.00 ~ 2.00 | 4.00 ~ 6.00 | 0.44 ~ 0.65 |
| P5c | K41245 | 0.12 | 0.30 ~ 0.60 | 0.025 | 0.025 | 0.5 | 4.00 ~ 6.00 | 0.44 ~ 0.65 |
| P9 | S50400 | 0.15 | 0.30 ~ 0.60 | 0.025 | 0.025 | 0.50 ~ 1.00 | 8.00 ~ 10.00 | 0.44 ~ 0.65 |
| P11 | K11597 | 0.05 ~ 0.15 | 0.30 ~ 0.61 | 0.025 | 0.025 | 0.50 ~ 1.00 | 1.00 ~ 1.50 | 0.44 ~ 0.65 |
| P12 | K11562 | 0.05 ~ 0.15 | 0.30 ~ 0.60 | 0.025 | 0.025 | 0.5 | 0.80 ~ 1.25 | 0.44 ~ 0.65 |
| P15 | K11578 | 0.05 ~ 0.15 | 0.30 ~ 0.60 | 0.025 | 0.025 | 1.15 ~ 1.65 | - | 0.44 ~ 0.65 |
| P21 | K31545 | 0.05 ~ 0.15 | 0.30 ~ 0.60 | 0.025 | 0.025 | 0.5 | 2.65 ~ 3.35 | 0.80 ~ 1.60 |
| P22 | K21590 | 0.05 ~ 0.15 | 0.30 ~ 0.60 | 0.025 | 0.025 | 0.5 | 1.90 ~ 2.60 | 0.87 ~ 1.13 |
| P91 | K91560 | 0.08 ~ 0.12 | 0.30 ~ 0.60 | 0.02 | 0.01 | 0.20 ~ 0.50 | 8.00 ~ 9.50 | 0.85 ~ 1.05 |
| P92 | K92460 | 0.07 ~ 0.13 | 0.30 ~ 0.60 | 0.02 | 0.01 | 0.5 | 8.50 ~ 9.50 | 0.30 ~ 0.60 |
Izina rishya ryashyizweho hakurikijwe imyitozo E 527 na SAE J1086, Imyitozo yo Kubara Ibyuma na Alloys (UNS). B Urwego P 5c rugomba kuba rufite titanium itarenze inshuro 4 ibirimo karubone kandi ntibirenze 0,70%; cyangwa columbium ikubiyemo inshuro 8 kugeza 10 zirimo karubone.
Umutungo wa mashini
| Ibikoresho bya mashini | P1, P2 | P12 | P23 | P91 | P92, P11 | P122 |
| Imbaraga | 380 | 415 | 510 | 585 | 620 | 620 |
| Tanga imbaraga | 205 | 220 | 400 | 415 | 440 | 400 |
Kuvura Ubushuhe
| Icyiciro | Ubwoko bwo Kuvura Ubushuhe | Guhindura Ubushyuhe Urwego F [C] | Subcritical Annealing cyangwa Ubushyuhe |
| P5, P9, P11, na P22 | Ikirere cy'ubushyuhe F [C] | ||
| A335 P5 (b, c) | Byuzuye cyangwa Isothermal Anneal | ||
| Ubusanzwe n'ubushyuhe | ***** | 1250 [675] | |
| Anneal Subcritical Anneal (P5c gusa) | ***** | 1325 - 1375 [715 - 745] | |
| A335 P9 | Byuzuye cyangwa Isothermal Anneal | ||
| Ubusanzwe n'ubushyuhe | ***** | 1250 [675] | |
| A335 P11 | Byuzuye cyangwa Isothermal Anneal | ||
| Ubusanzwe n'ubushyuhe | ***** | 1200 [650] | |
| A335 P22 | Byuzuye cyangwa Isothermal Anneal | ||
| Ubusanzwe n'ubushyuhe | ***** | 1250 [675] | |
| A335 P91 | Ubusanzwe n'ubushyuhe | 1900-1975 [1040 - 1080] | 1350-1470 [730 - 800] |
| Kuzimya no kurakara | 1900-1975 [1040 - 1080] | 1350-1470 [730 - 800] |
Ubworoherane
Ku muyoboro watumijwe imbere ya diameter, diameter y'imbere ntishobora gutandukana kurenza 6 1% uhereye kumurambararo wimbere
Impinduka zemewe muri Hanze ya Diameter
| NPS | in | mm | in | mm |
| 1⁄8 kugeza 11⁄2, inc | 1⁄64 (0.015) | 0.4 | 1⁄64 (0.015) | 0.4 |
| Kurenga 11⁄2 kugeza 4, inc. | 1⁄32 (0.031) | 0.79 | 1⁄32 (0.031) | 0.79 |
| Kurenga 4 kugeza 8, inc | 1⁄16 (0.062) | 1.59 | 1⁄32 (0.031) | 0.79 |
| Kurenga 8 kugeza 12, incl. | 3⁄32 (0.093) | 2.38 | 1⁄32 (0.031) | 0.79 |
| Kurenga 12 | 6 1% byateganijwe hanze diameter |
Ibisabwa
Ikizamini cya Hydraustatic:
Umuyoboro wibyuma ugomba kugeragezwa mumazi umwe umwe. Umuvuduko wikigereranyo ntarengwa ni 20 MPa. Munsi yigitutu cyikizamini, Igihe cyo gutuza ntigikwiye kuba munsi ya 10 S, kandi umuyoboro wibyuma ntugomba kumeneka.
Nyuma yumukoresha yemeye, Ikizamini cya Hydraulic gishobora gusimburwa na Eddy Ikizamini Cyubu Cyangwa Magnetic Flux Ikizamini.
Ikizamini kidahwitse ：
Imiyoboro isaba ubugenzuzi bwinshi igomba kugenzurwa Ultrasonically umwe umwe. Nyuma yumushyikirano usaba uruhushya rwishyaka kandi bikagaragazwa mumasezerano, ibindi bizamini bidasenya birashobora kongerwaho.
Ikizamini cya Flattening ：
Imiyoboro Ifite Diameter Yimbere Kurenza Mm 22 Bizakorerwa Ikizamini Cyuzuye. Nta Kugaragara Kugaragara, Ibibara byera, cyangwa Umwanda bigomba kubaho mugihe cyubushakashatsi bwose.
Ikizamini gikomeye:
Ku miyoboro yo mu cyiciro cya P91, P92, P122, na P911, Brinell, Vickers, cyangwa Rockwell ibizamini bizakorwa ku cyitegererezo cya buri gice.
Ikizamini cya Bend:
Ku muyoboro ufite diameter irenze NPS 25 kandi umurambararo wa diametre ku kigero cy’uburebure bwa 7.0 cyangwa munsi yayo ugomba gukorerwa ikizamini cyunamye aho kuba ikizamini cyo gusibanganya. Indi miyoboro ifite diameter ingana cyangwa irenze NPS 10 irashobora guhabwa ikizamini cyo kugunama mu mwanya wikizamini gisibanganye byemejwe nuwaguze
Ibicuruzwa birambuye
ASTM A335 P5 ni icyuma kivanze kitagira ferritic yubushyuhe bwo hejuru bwa Amerika. Alloy tube ni ubwoko bwicyuma kitagira icyuma, imikorere yacyo irarenze cyane icyuma rusange kitagira icyuma, kubera ko ubu bwoko bwicyuma burimo C nyinshi, imikorere ntabwo iri munsi yicyuma gisanzwe kidafite icyuma, bityo umuyoboro wa alloy ukoreshwa cyane muri peteroli, ikirere, icyogajuru, amashanyarazi, amashyiga, igisirikare nizindi nganda.
Umuyoboro wa Alloy Steel urimo ibintu byinshi bitari karubone nka nikel, chromium, silicon, manganese, tungsten, molybdenum, vanadium hamwe n’ibintu bike byemewe cyane nka manganese, sulfure, silikoni, na fosifori
Guhuza ibyuma bivangwa mu gihugu: 1Cr5Mo GB 9948-2006 “Umuyoboro w'icyuma udafite uburinganire bwo gucukura peteroli”
- Kwishura: 30% Kubitsa, 70% L / C Cyangwa B / L Gukoporora Cyangwa 100% L / C Mubireba
- Min. Igicuruzwa cyinshi: 1 PC
- Ubushobozi bwo gutanga: Buri mwaka Toni 20000 Ibarura ryumuyoboro wibyuma
- Igihe Cyambere: Iminsi 7-14 Niba Mububiko, Iminsi 30-45 Yokubyara
- Gupakira: Umwirabura Wirabura, Bevel na Cap kuri buri muyoboro umwe; OD Munsi ya 219mm Ukeneye Gupakira muri Bundle, Kandi Buri Bundle Ntirenza Toni 2.
Incamake
| Bisanzwe: ASTM A335 | Amavuta cyangwa Oya: Amavuta |
| Itsinda ry'amanota: P5 | Gusaba: Umuyoboro |
| Umubyimba: 1 - 100 Mm | Kuvura Ubuso: Nkibisabwa Umukiriya |
| Diameter yo hanze (Uruziga): 10 - 1000 Mm | Ubuhanga: Bishyushye / Bishyushye bikonje |
| Uburebure: Uburebure buhamye cyangwa Uburebure busanzwe | Kuvura Ubushyuhe: Annealing / Normalizing / Tempering |
| Igice Igice: Uruziga | Umuyoboro udasanzwe: Umuyoboro muremure |
| Aho bakomoka: Ubushinwa | Ikoreshwa: Umuyoboro mwinshi wumuyoboro, ibyuka nubushyuhe |
| Icyemezo: ISO9001: 2008 | Ikizamini: ET / UT |
Gusaba
Irakoreshwa Cyane Gukora Umuyoboro wohejuru wo mu bwoko bwa Alloy Steel Boiler Umuyoboro, Umuyoboro Uhinduranya Umuyoboro, Umuyoboro mwinshi wumuyaga mwinshi wa peteroli ninganda
Ibigize imiti
| Ibigize | Amakuru |
| UNS Igishushanyo mbonera | K41545 |
| Carbone (max.) | 0.15 |
| Manganese | 0.30-0.60 |
| Fosifore (max.) | 0.025 |
| Silicon (max.) | 0.50 |
| Chromium | 4.00-6.00 |
| Molybdenum | 0.45-0.65 |
| Ibindi Bice | … |
Umutungo wa mashini
| Ibyiza | Amakuru |
| Imbaraga za Tensile, Min, (MPa) | 415 Mpa |
| Imbaraga Zitanga, Min, (MPa) | 205 Mpa |
| Kurambura, Min, (%), L / T. | 30/20 |
Kuvura Ubushuhe
| Icyiciro | Ubwoko bwo Kuvura Ubushuhe | Guhindura Ubushyuhe Urwego F [C] | Subcritical Annealing Cyangwa Ubushyuhe |
| P5, P9, P11, na P22 | Ikirere cy'ubushyuhe F [C] | ||
| A335 P5 (B, C) | Byuzuye Cyangwa Isothermal Anneal | ||
| A335 P5b | Kora Ubushuhe | ***** | 1250 [675] |
| A335 P5c | Subcritical Anneal | ***** | 1325 - 1375 [715 - 745] |
Ubworoherane
Kuri Umuyoboro Wategetswe Imbere ya Diameter, Imbere ya Diameter Ntishobora Gutandukana Kurenza ± 1% Kuva Byerekanwe Imbere
Impinduka zemewe Muri Hanze ya Diameter
| NPS | Kwihanganirana neza | kwihanganira nabi | ||
| In | Mm | In | Mm | |
| 1⁄8 kugeza 11⁄2, Inc. | 1⁄64 (0.015) | 0.4 | 1⁄64 (0.015) | 0.4 |
| Kurenga 11⁄2 Kuri 4, Inc. | 1⁄32 (0.031) | 0.79 | 1⁄32 (0.031) | 0.79 |
| Kurenga 4 kugeza 8, Inc. | 1⁄16 (0.062) | 1.59 | 1⁄32 (0.031) | 0.79 |
| Kurenga 8 kugeza 12, Inc. | 3⁄32 (0.093) | 2.38 | 1⁄32 (0.031) | 0.79 |
| Kurenga 12 | ± 1% Byerekanwe Hanze Diameter | |||
Ibisabwa
Ikizamini cya Hydraustatic:
Umuyoboro wibyuma ugomba kugeragezwa mumazi umwe umwe. Umuvuduko wikigereranyo ntarengwa ni 20 MPa. Munsi yigitutu cyikizamini, Igihe cyo gutuza ntigikwiye kuba munsi ya 10 S, kandi umuyoboro wibyuma ntugomba kumeneka.
Nyuma yumukoresha yemeye, Ikizamini cya Hydraulic gishobora gusimburwa na Eddy Ikizamini Cyubu Cyangwa Magnetic Flux Ikizamini.
Ikizamini kidahwitse ：
Imiyoboro isaba ubugenzuzi bwinshi igomba kugenzurwa Ultrasonically umwe umwe. Nyuma yumushyikirano usaba uruhushya rwishyaka kandi bikagaragazwa mumasezerano, ibindi bizamini bidasenya birashobora kongerwaho.
Ikizamini cya Flattening ：
Imiyoboro Ifite Diameter Yimbere Kurenza Mm 22 Bizakorerwa Ikizamini Cyuzuye. Nta Kugaragara Kugaragara, Ibibara byera, cyangwa Umwanda bigomba kubaho mugihe cyubushakashatsi bwose.
Ikizamini gikomeye:
Kubijyanye na Pipe Yibyiciro P91, P92, P122, na P911, Brinell, Vickers, Cyangwa Ibizamini byo Gukomera bya Rockwell Bizakorwa kurugero rwa buri Lot
Ikizamini cya Bend:
Kuri Umuyoboro Ufite Diameter Irenze NPS 25 Kandi Ninde Diameter Kuri Igipimo Cyubunini bwa 7.0 Cyangwa Ntibishobora gukorerwa ikizamini cya Bend aho kuba Ikizamini cya Flattening. Indi miyoboro ifite Diameter ingana cyangwa irenga NPS 10 Gicurasi ishobora guhabwa ikizamini cya Bend mu mwanya wikizamini cya Flattening hashingiwe ku kwemerwa nuwaguze
Ibikoresho & Gukora
Umuyoboro urashobora kuba ushushe urangiye cyangwa ukonje ushushanyije hamwe no kuvura ubushyuhe bwavuzwe haruguru.
Kuvura Ubushuhe
- A / N + T.
- N + T / Q + T.
- N + T.
Ibizamini bya mashini byerekanwe
- Ikizamini cya Transvers cyangwa Longitudinal Ikizamini hamwe na Flattening Ikizamini, Ikizamini gikomeye, cyangwa Ikizamini cya Bend
- Ku bushyuhe bwibintu bivurwa mu itanura ryubwoko, ibizamini bizakorwa kuri 5% byumuyoboro uva kuri buri gice cyavuwe. Kubufindo buto, byibuze umuyoboro umwe ugomba kugeragezwa.
- Kubushuhe bwibintu bivurwa nuburyo bukomeza, ibizamini bizakorwa kumubare uhagije wumuyoboro ugizwe na 5% yubufindo, ariko ntakibazo kiri munsi ya 2.
Inyandiko zo Kwipimisha:
- Ku muyoboro ufite diameter irenze NPS 25 kandi umurambararo wa diametre ku kigero cy’uburebure bwa 7.0 cyangwa munsi yayo ugomba gukorerwa ikizamini cyunamye aho kuba ikizamini cyo gusibanganya.
- Indi miyoboro ifite diameter ingana cyangwa irenga NPS 10 irashobora guhabwa ikizamini cyo kugunama mu mwanya wikizamini gisibanganye byemejwe nuwaguze.
- Ikigereranyo cyikizamini kigoramye kigomba kuba cyunamye mubushyuhe bwicyumba kugeza 180 bitavunitse hanze yikigice.
ASTM A335 P5 ibyuma bitagira ibyuma bikwiranye namazi, amavuta, hydrogène, amavuta asharira, nibindi. Niba bikoreshwa mumyuka y'amazi, ubushyuhe bwayo bukora ni 650℃; Iyo ikoreshejwe muburyo bukora nkamavuta asharira, iba ifite ubushyuhe bwiza bwo hejuru bwa sulfuru irwanya ruswa, kandi ikoreshwa kenshi mubihe byo hejuru yubushyuhe bwo hejuru bwa 288 ~ 550℃.
Igikorwa cy'umusaruro:
1. ) → gushiraho → ububiko
. ikizamini cyumuvuduko (gutahura inenge) → ikimenyetso → ububiko
Ibisabwa:
Mu bikoresho byo mu kirere no mu cyuho cyo gutunganya amavuta ya sulforo menshi, ASTM A335 P5 imiyoboro idafite ibyuma ikoreshwa cyane cyane mu miyoboro yo hasi y’iminara y’ikirere na vacuum, itanura ry’itanura ry’itanura ry’ikirere na vacuum, ibice byihuta by’amavuta yo mu kirere na vacuum. imirongo hamwe nubundi bushyuhe bwo hejuru bwa peteroli na gaze irimo sulfure.
Mu bice bya FCC, ASTM A335 P5 ibyuma bitagira ibyuma bikoreshwa cyane cyane mubushyuhe bwo hejuru cyane, catalizator no kugaruka gutunganyirizwa hamwe, hamwe nandi mavuta yubushyuhe bwo hejuru ya peteroli na gaze.
Mu gutinda kwa kokisi yatinze, ASTM A335 P5 umuyoboro wicyuma udafite ubudodo ukoreshwa cyane cyane kumuyoboro wo kugaburira ubushyuhe bwo hejuru munsi yumunara wa kokiya hamwe na peteroli yubushyuhe bwo hejuru hamwe numuyoboro wa gaze hejuru yumunara wa kokiya, umuyoboro witanura munsi yitanura rya kokiya, umuyoboro kuri munsi yumunara wubatswe hamwe nandi mavuta yubushyuhe bwo hejuru hamwe numuyoboro wa gaze urimo sulfure.
