Ti o dara ju didara aisi 4140 alloy irin pipe
A tun n ṣojukọ lori imudarasi awọn ohun ti iṣakoso ati eto QC lati rii daju pe a le ṣetọju ere ti o ni ẹru lati ile-iṣẹ fifẹ-ifigagbaga fun Ti o dara ju didara aisi 4140 alloy steel pipe, A ni igboya lati ṣe awọn aṣeyọri nla ni ojo iwaju. A n reti lati di ọkan ninu awọn olupese rẹ ti o gbẹkẹle julọ.
A tun n ṣojukọ lori imudarasi iṣakoso awọn nkan ati eto QC lati rii daju pe a le ṣetọju ere nla lati ile-iṣẹ ifigagbaga-igbona fun4140 alloy pipe, 42crmo4 ohun elo, EN10210 x11crmo4, Ile-iṣẹ wa tẹle awọn ofin ati iṣẹ agbaye. A ṣe ileri lati jẹ iduro fun awọn ọrẹ, awọn alabara ati gbogbo awọn alabaṣiṣẹpọ. A yoo fẹ lati fi idi kan gun-igba ibasepo ati ore pẹlu gbogbo onibara lati gbogbo agbala aye lori ilana ti pelu owo. A fi itara gba gbogbo awọn alabara atijọ ati awọn alabara tuntun lati ṣabẹwo si ile-iṣẹ wa lati ṣe idunadura iṣowo.
Akopọ
Ohun elo
O ti wa ni akọkọ Lo Lati Ṣe Erogba Igbekale Irin, Alloy Structural Steel ati darí ẹya.
Akọkọ ite
Ite Ti Irin Igbekale Erogba: 10,20,35, 45,Q345,Q460,Q490,Q620,,Abbl
Ite Of Alloy Structural Steel: 42CrMo,35CrMo, etc.
Ohun elo Kemikali
Irin ite | Ipele didara | Kemikali tiwqn | ||||||||||||||
C | Si | Mn | P | S | Nb | V | Ti | Cr | Ni | Cu | Nd | Mo | B | Als" | ||
ko tobi ju | ko kere ju | |||||||||||||||
Q345 | A | 0.20 | 0.50 | 1.70 | 0.035 | 0.035 | 0.30 | 0.50 | 0.20 | 0.012 | 0.10 | —— | - | |||
B | 0.035 | 0.035 | ||||||||||||||
C | 0.030 | 0.030 | 0.07 | 0.15 | 0.20 | 0.015 | ||||||||||
D | 0.18 | 0.030 | 0.025 | |||||||||||||
E | 0.025 | 0.020 | ||||||||||||||
Q390 | A | 0.20 | 0.50 | 1.70 | 0.035 | 0.035 | 0.07 | 0.20 | 0.20 | 0.3 | 0.50 | 0.20 | 0.015 | 0.10 | - | - |
B | 0.035 | 0.035 | ||||||||||||||
C | 0.030 | 0.030 | 0,015 | |||||||||||||
D | 0.030 | 0.025 | ||||||||||||||
E | 0.025 | 0.020 | ||||||||||||||
Q42O | A | 0.20 | 0.50 | 1.70 | 0.035 | 0.035 | 0.07 | 0.2 | 0.20 | 0.30 | 0.80 | 0.20 | 0.015 | 0.20 | —— | —— |
B | 0.035 | 0.035 | ||||||||||||||
C | 0.030 | 0.030 | 0.015 | |||||||||||||
D | 0.030 | 0.025 | ||||||||||||||
E | 0.025 | 0.020 | ||||||||||||||
Q46O | C | 0.20 | 0.60 | 1.80 | 0.030 | 0.030 | 0.11 | 0.20 | 0.20 | 0.30 | 0.80 | 0.20 | 0.015 | 0.20 | 0.005 | 0.015 |
D | 0.030 | 0.025 | ||||||||||||||
E | 0.025 | 0.020 | ||||||||||||||
Q500 | C | 0J8 | 0.60 | 1.80 | 0.025 | 0.020 | 0.11 | 0.20 | 0.20 | 0.60 | 0.80 | 0.20 | 0.015 | 0.20 | 0.005 | 0.015 |
D | 0.025 | 0.015 | ||||||||||||||
E | 0.020 | 0.010 | ||||||||||||||
Q550 | C | 0.18 | 0.60 | 2.00 | 0.025 | 0,020 | 0.11 | 0.20 | 0.20 | 0.80 | 0.80 | 0.20 | 0.015 | 0.30 | 0.005 | 0.015 |
D | 0.025 | 0,015 | ||||||||||||||
E | 0.020 | 0.010 | ||||||||||||||
Q62O | C | 0.18 | 0.60 | 2.00 | 0.025 | 0.020 | 0.11 | 0.20 | 0.20 | 1.00 | 0.80 | 0.20 | 0.015 | 0.30 | 0.005 | 0.015 |
D | 0.025 | 0.015 | ||||||||||||||
E | 0.020 | 0.010 | ||||||||||||||
a.Ni afikun si awọn onipò Q345A ati Q345B, irin yẹ ki o ni o kere ju ọkan ninu awọn eroja ọkà Al, Nb, V, ati Ti. Gẹgẹbi awọn iwulo, olupese le ṣafikun ọkan tabi diẹ sii awọn eroja ọkà ti a ti tunṣe. Iwọn ti o pọju yoo jẹ bi pato ninu tabili. Nigbati a ba ni idapo, Nb + V + Ti ko ju 0.22% lọ.b. Fun Q345, Q390, Q420 ati Q46O, Mo + Cr ko tobi ju 0.30%c. Nigbati Cr ati Ni ti ipele kọọkan jẹ lilo bi awọn eroja ti o ku, akoonu Cr ati Ni ko yẹ ki o tobi ju 0.30%; nigba ti o jẹ dandan lati ṣafikun, akoonu yẹ ki o pade awọn ibeere ni tabili tabi pinnu nipasẹ olupese ati olura nipasẹ ijumọsọrọ.d. Ti olupese ba le rii daju pe akoonu nitrogen pade awọn ibeere ninu tabili, itupalẹ akoonu nitrogen le ma ṣe. Ti Al, Nb, V, Ti ati awọn eroja alloy miiran pẹlu imuduro nitrogen ti wa ni afikun si irin, akoonu nitrogen ko ni opin. Awọn akoonu imuduro nitrogen yẹ ki o wa ni pato ninu ijẹrisi didara. e. Nigbati o ba nlo aluminiomu ni kikun, akoonu aluminiomu lapapọ Alt ≥ 0020%. |
Ipele | Erogba deede CEV (ida pupọ) /% | |||||
Iwọn odi ipin s≤ 16mm | Iwọn odi ipin S2> 16 mm〜30 mm | Ìsanra ogiri ipin S> 30mm | ||||
Gbona ti yiyi tabi deede deede | Quenching gbigbona | Gbona ti yiyi tabi deede | Quenching gbigbona | Gbona ti yiyi tabi deede | Quenching gbigbona | |
Q345 | <0.45 | - | <0.47 | - | <0.48 | 一 |
Q390 | <0.46 | 一 | W0.48 | - | <0.49 | - |
Q420 | <0.48 | 一 | <0.50 | <0.48 | <0.52 | <0,48 |
Q460 | <0.53 | <0.48 | W0.55 | <0.50 | <0.55 | W0.50 |
Q500 | 一 | <0.48 | 一 | <0.50 | 一 | W0.50 |
Q550 | - | <0.48 | .一 | <0.50 | 一 | <0.50 |
Q62O | - | <0.50 | - | <0.52 | - | W0.52 |
Q690 | - | <0.50 | - | <0.52 | - | W0.52 |
Mechanical Ini
Awọn ohun-ini ẹrọ ti erogba irin didara giga, irin igbekale irin ati kekere alloy agbara-giga giga ti awọn paipu irin
Ipele | Ipele didara | Agbara Ikore | Isalẹ ikore agbara | Elongation lẹhin fifọ | Idanwo ipa | |||
Iforukọ odi sisanra | otutu | Gba agbara | ||||||
<16 mm | > 16 mm〜 | 30 mm | ||||||
30 mm | ||||||||
ko kere ju | ko kere ju | |||||||
10 | - | > 335 | 205 | 195 | 185 | 24 | - | - |
15 | - | > 375 | 225 | 215 | 205 | 22 | - | 一 |
20 | —— | >410 | 245 | 235 | 225 | 20 | - | - |
25 | - | >450 | 275 | 265 | 255 | 18 | - | - |
35 | - | > 510 | 305 | 295 | 285 | 17 | 一 | - |
45 | - | 2590 | 335 | 325 | 315 | 14 | - | - |
20Mn | —• | >450 | 275 | 265 | 255 | 20 | - | 一 |
25Mn | - | > 490 | 295 | 285 | 275 | 18 | - | - |
Q345 | A | 470-630 | 345 | 325 | 295 | 20 | - | 一 |
B | 4 ~ 20 | 34 | ||||||
C | 21 | 0 | ||||||
D | -20 | |||||||
E | -40 | 27 | ||||||
Q39O | A | 490-650 | 390 | 370 | 350 | 18 | ||
B | 20 | 34 | ||||||
C | 19 | 0 | ||||||
D | -20 | |||||||
E | -40 | 27 | ||||||
Q42O | A | 520 “680 | 420 | 400 | 380 | 18 | ||
B | 20 | 34 | ||||||
C | 19 | 0 | ||||||
D | -20 | |||||||
E | -40 | 27 | ||||||
Q46O | C | 550-720 | 460 | 440 | 420 | 17 | 0 | 34 |
D | -20 | |||||||
E | -40 | 27 | ||||||
Q500 | C | 610-770 | 500 | 480 | 440 | 17 | 0 | 55 |
D | -20 | 47 | ||||||
E | -40 | 31 | ||||||
Q550 | C | 670-830 | 550 | 530 | 490 | 16 | 0 | 55 |
D | -20 | 47 | ||||||
E | -40 | 31 | ||||||
Q62O | C | 710-880 | 620 | 590 | 550 | 15 | 0 | 55 |
D | -20 | 47 | ||||||
E | -40 | 31 | ||||||
Q690 | C | 770-94. | 690 | 660 | 620 | 14 | 0 | 55 |
D | -20 | 47 | ||||||
E | -40 | 31 |
Mechanical-ini ti alloy irin pipes
NO | Ipele | Ilana itọju ooru ti a ṣe iṣeduro | Awọn ohun-ini fifẹ | Annealed tabi ga otutu tempered irin paipu Ifijiṣẹ majemu Brinell líle HBW | ||||||
Pipa (deede) | Ìbínú | Mu Agbara MPa | Agbara Agbara MPa | Ilọsiwaju lẹhin fifọ A% | ||||||
otutu | Itura | Iwọn otutu | Itura | |||||||
Akọkọ | Keji | ko kere ju | ko tobi ju | |||||||
1 | 40Mn2 | 840 | Omi, epo | 540 | Omi, epo | 885 | 735 | 12 | 217 | |
2 | 45Mn2 | 840 | Omi, epo | 550 | Omi, epo | 885 | 735 | 10 | 217 | |
3 | 27SiMn | 920 | Omi | 450 | Omi, epo | 980 | 835 | 12 | 217 | |
4 | 40MnBc | 850 | epo | 500 | Omi, epo | 980 | 785 | 10 | 207 | |
5 | 45MnBc | 840 | epo | 500 | Omi, epo | 1030 | 835 | 9 | 217 | |
6 | 20Mn2Bc'f | 880 | epo | 200 | Omi, afẹfẹ | 980 | 785 | 10 | 187 | |
7 | 20KrdJ | 880 | 800 | Omi, epo | 200 | Omi, afẹfẹ | 835 | 540 | 10 | 179 |
785 | 490 | 10 | 179 | |||||||
8 | 30Kr | 860 | epo | 500 | Omi, epo | 885 | 685 | 11 | 187 | |
9 | 35Kr | 860 | epo | 500 | Omi, epo | 930 | 735 | 11 | 207 | |
10 | 40Kr | 850 | epo | 520 | Omi, epo | 980 | 785 | 9 | 207 | |
11 | 45Kr | 840 | epo | 520 | Omi, epo | 1030 | 835 | 9 | 217 | |
12 | 50Kr | 830 | epo | 520 | Omi, epo | 1080 | 930 | 9 | 229 | |
13 | 38CrSi | 900 | epo | 600 | Omi, epo | 980 | 835 | 12 | 255 | |
14 | 20CrModJ | 880 | Omi, epo | 500 | Omi, epo | 885 | 685 | 11 | 197 | |
845 | 635 | 12 | 197 | |||||||
15 | 35CrMo | 850 | epo | 550 | Omi, epo | 980 | 835 | 12 | 229 | |
16 | 42CrMo | 850 | epo | 560 | Omi, epo | 1080 | 930 | 12 | 217 | |
17 | 38CrMoAld | 940 | Omi, epo | 640 | Omi, epo | 980 | 835 | 12 | 229 | |
930 | 785 | 14 | 229 | |||||||
18 | 50CrVA | 860 | epo | 500 | Omi, epo | 1275 | 1130 | 10 | 255 | |
19 | 2OCrMn | 850 | epo | 200 | Omi, afẹfẹ | 930 | 735 | 10 | 187 | |
20 | 20CrMnSif | 880 | epo | 480 | Omi, epo | 785 | 635 | 12 | 207 | |
21 | 3OCrMnSif | 880 | epo | 520 | Omi, epo | 1080 | 885 | 8 | 229 | |
980 | 835 | 10 | 229 | |||||||
22 | 35CrMnSiA£ | 880 | epo | 230 | Omi, afẹfẹ | 1620 | 9 | 229 | ||
23 | 20CrMnTie-f | 880 | 870 | epo | 200 | Omi, afẹfẹ | 1080 | 835 | 10 | 217 |
24 | 30CrMnTie * f | 880 | 850 | epo | 200 | Omi, afẹfẹ | 1470 | 9 | 229 | |
25 | 12CrNi2 | 860 | 780 | Omi, epo | 200 | Omi, afẹfẹ | 785 | 590 | 12 | 207 |
26 | 12CrNi3 | 860 | 780 | epo | 200 | Omi, afẹfẹ | 930 | 685 | 11 | 217 |
27 | 12Cr2Ni4 | 860 | 780 | epo | 200 | Omi, afẹfẹ | 1080 | 835 | 10 | 269 |
28 | 40CrNiMoA | 850 | —— | epo | 600 | Omi, afẹfẹ | 980 | 835 | 12 | 269 |
29 | 45CrNiMoVA | 860 | - | epo | 460 | epo | 1470 | 1325 | 7 | 269 |
a. Allowable tolesese ibiti o ti ooru itọju otutu akojọ si ni tabili: quenching ± 15 ℃, kekere otutu tempering ± 20 ℃, ga otutu tempering ile 50 ℃.b. Ninu idanwo fifẹ, ifa tabi awọn ayẹwo gigun le ṣee mu. Ni ọran ti iyapa, apẹẹrẹ gigun ni a lo bi ipilẹ fun idajọ.c. Irin ti o ni boron le jẹ deede ṣaaju ki o to pa, ati pe iwọn otutu deede ko yẹ ki o ga ju iwọn otutu rẹ lọ. d. Ifijiṣẹ ni ibamu si eto data ti a sọ pato nipasẹ olubẹwẹ. Nigbati olubẹwẹ ko ba ni pato, ifijiṣẹ le ṣee ṣe ni ibamu si eyikeyi data naa. e. Ipipa akọkọ ti irin titanium pẹlu Ming Meng le paarọ rẹ nipasẹ ṣiṣe deede. f. Isothermal quenching ni 280 C ~ 320 C. g. Ninu idanwo fifẹ, ti ko ba le ṣe iwọn Rel, Rp0.2 le ṣe iwọn dipo Rel. |
Ibeere idanwo
Akopọ kemikali:
Na, Lile, Mimu, Squash, Titẹ, Idanwo Ultrasonic, Eddy lọwọlọwọ, iwari, Wiwa jo, Galvanized