Kutumiza Mwachangu kwa China Heavy Thickness Alloy Seamless Steel Pipe for High Pressure Boiler
Mwachidule
Ndi kasamalidwe kathu kabwino kwambiri, luso lamphamvu komanso njira zoyendetsera bwino kwambiri, tikupitiliza kupatsa ogula athu zinthu zodalirika, zotsika mtengo komanso ntchito zabwino kwambiri. Tikufuna kukhala m'modzi mwamabwenzi odalirika komanso kukhutitsidwa ndi Alloy Seamless Steel Pipe for High Pressure Boiler, Takulandilani makasitomala padziko lonse lapansi kuti mutilumikizane ndi bizinesi ndi mgwirizano wanthawi yayitali. Tidzakhala bwenzi lanu lodalirika komanso ogulitsa. Kampani yathu ndi ogulitsa padziko lonse lapansi pazinthu zamtunduwu. Timapereka chisankho chodabwitsa cha mayankho apamwamba. Cholinga chathu ndikukusangalatsani ndi gulu lathu lapadera la zinthu zanzeru pomwe tikukupatsani phindu komanso ntchito yabwino kwambiri. Ntchito yathu ndi yosavuta: Kupereka zinthu zabwino kwambiri ndi ntchito kwa makasitomala athu pamitengo yotsika kwambiri.
Mphamvu chotenthetsera chotenthetsera zipangizo zikuluzikulu nthunzi mapaipi omwe amagwiritsidwa ntchito 15 crmog15 crmog ndi 15 crmo chitsulo chosasunthika chitsulo chitoliro, ndi mtundu wa otsika aloyi structural chitsulo, makamaka ndi oyenera mawerengedwe a kutentha khoma si oposa 550 ℃ kuthamanga ndi kuthamanga mphamvu siteshoni boiler main steam chitoliro. The zitsulo kalasi ya dziko muyezo GB5310-2017, mu yobereka muyezo wa 15 crmog zitsulo kutentha mankhwala boma makonzedwe mwatsatanetsatane.
Chifukwa cha Kuwonjezera zinthu aloyi, ndi mawerengedwe a zitsulo mpweya ofanana CE 0,43 ~ 0,63, zimasonyeza 15 crmog zitsulo weldability kwambiri zoipa 20 g zitsulo. Kuwonekera mosavuta weld ozizira mng'alu, reheating mng'alu ndi mkwiyo brittleness, etc. Ambiri, zikhalidwe zomwezo za 15 crmog mphamvu, kuuma ndi zina makina katundu ndi bwino kuposa 20 g, kuwonjezera, Kuwonjezera Cr chigawo kusintha makutidwe ndi okosijeni. kukana kwazinthu, kuwonjezera kwa Mo element kuti apititse patsogolo kutentha kwazinthu, chifukwa chake, 15 crmog chitsulo mu boiler yamagetsi yotenthetsera mapaipi opangira nthunzi omwe amagwiritsidwa ntchito kwambiri. kutentha, pamaziko a zimango ntchito zofunika, pa nthawi yomweyo ndi zokwanira amphamvu makutidwe ndi okosijeni kukana ndi kukana matenthedwe. Monga mtundu wa chitsulo chosagwira kutentha, ngale kukula 15 crmog gawo microstructure ya ferrite ndi pearlite, nthawi yayitali pansi pa kutentha kwakukulu komwe kumagwiritsidwa ntchito kumatulutsa pearlite spheroidization. Malingana ndi DL/T787-2001 magetsi opangira malasha okhala ndi 15 crmo pearlitic steel spheroidizing rating standards, malinga ndi zilembo za pearlite spheroidization Organisation spheroidizing level spheroidizing level zitha kugawidwa m'magulu 1 mpaka 5, ndikuwonjezeka kwa spheroidizing, 15 crmog makina katundu ndi matenthedwe katundu zitsulo amachepetsa.
Kugwiritsa ntchito
Amagwiritsidwa ntchito kwambiri popanga zitsulo zapamwamba kwambiri za carbon structural steel, alloy structural chitsulo ndi mapaipi achitsulo osatentha osagwira kutentha osasunthika kuti azitha kuthamanga kwambiri komanso mapaipi otenthetsera pamwamba.
Amagwiritsidwa ntchito kwambiri pakuthamanga kwambiri komanso kutentha kwambiri kwa boiler (chubu chapamwamba chotenthetsera, chubu chotenthetsera, chubu chowongolera mpweya, chubu chachikulu cha nthunzi yama boiler okwera komanso okwera kwambiri). Pansi pa kutentha kwa mpweya wa flue ndi mpweya wa madzi, chubucho chidzasungunuka ndi kuwononga. Ndikofunikira kuti chitoliro chachitsulo chikhale chokhazikika kwambiri, kukana kwambiri makutidwe ndi okosijeni ndi dzimbiri, komanso kukhazikika kwadongosolo.
Main Grade
Kalasi apamwamba mpweya structural zitsulo: 20g, 20mng, 25mng
Kalasi ya aloyi structural zitsulo: 15mog, 20mog, 12crmog, 15crmog, 12cr2mog, 12crmovg, 12cr3movsitib, etc.
Gulu lachitsulo chosagwira kutentha: 1cr18ni9 1cr18ni11nb
Chigawo cha Chemical
Gulu | Ubwino Kalasi | Chemical Property | ||||||||||||||
C | Si | Mn | P | S | Nb | V | Ti | Cr | Ni | Cu | Nd | Mo | B | Als" | ||
不大于 | 不小于 | |||||||||||||||
Q345 | A | 0.20 | 0.50 | 1.70 | 0.035 | 0.035 | 0.30 | 0.50 | 0.20 | 0.012 | 0.10 | - | - | |||
B | 0.035 | 0.035 | ||||||||||||||
C | 0.030 | 0.030 | 0.07 | 0.15 | 0.20 | 0.015 | ||||||||||
D | 0.18 | 0.030 | 0.025 | |||||||||||||
E | 0.025 | 0.020 | ||||||||||||||
Q390 | A | 0.20 | 0.50 | 1.70 | 0.035 | 0.035 | 0.07 | 0.20 | 0.20 | 0.3 ku. | 0.50 | 0.20 | 0.015 | 0.10 | - | - |
B | 0.035 | 0.035 | ||||||||||||||
C | 0.030 | 0.030 | 0,015 | |||||||||||||
D | 0.030 | 0.025 | ||||||||||||||
E | 0.025 | 0.020 | ||||||||||||||
Q42O | A | 0.20 | 0.50 | 1.70 | 0.035 | 0.035 | 0.07 | 0.2 ku. | 0.20 | 0.30 | 0.80 | 0.20 | 0.015 | 0.20 | - | - |
B | 0.035 | 0.035 | ||||||||||||||
C | 0.030 | 0.030 | 0.015 | |||||||||||||
D | 0.030 | 0.025 | ||||||||||||||
E | 0.025 | 0.020 | ||||||||||||||
Q46O | C | 0.20 | 0.60 | 1.80 | 0.030 | 0.030 | 0.11 | 0.20 | 0.20 | 0.30 | 0.80 | 0.20 | 0.015 | 0.20 | 0.005 | 0.015 |
D | 0.030 | 0.025 | ||||||||||||||
E | 0.025 | 0.020 | ||||||||||||||
Q500 | C | 0.18 | 0.60 | 1.80 | 0.025 | 0.020 | 0.11 | 0.20 | 0.20 | 0.60 | 0.80 | 0.20 | 0.015 | 0.20 | 0.005 | 0.015 |
D | 0.025 | 0.015 | ||||||||||||||
E | 0.020 | 0.010 | ||||||||||||||
Q550 | C | 0.18 | 0.60 | 2.00 | 0.025 | 0,020 | 0.11 | 0.20 | 0.20 | 0.80 | 0.80 | 0.20 | 0.015 | 0.30 | 0.005 | 0.015 |
D | 0.025 | 0,015 | ||||||||||||||
E | 0.020 | 0.010 | ||||||||||||||
Q62O | C | 0.18 | 0.60 | 2.00 | 0.025 | 0.020 | 0.11 | 0.20 | 0.20 | 1.00 | 0.80 | 0.20 | 0.015 | 0.30 | 0.005 | 0.015 |
D | 0.025 | 0.015 | ||||||||||||||
E | 0.020 | 0.010 | ||||||||||||||
Kupatula magiredi a Q345A ndi Q345B, chitsulocho chiyenera kukhala ndi chimodzi mwazinthu zoyengedwa bwino za tirigu Al, Nb, V, ndi Ti. Malinga ndi zosowa, wogulitsa akhoza kuwonjezera chinthu chimodzi kapena zingapo zoyengedwa zambewu, mtengo wapamwamba Uyenera kukwaniritsa zofunikira patebulo. Zikaphatikizidwa, Nb + V + Ti <0.22% °Kwa magiredi a Q345, Q390, Q420 ndi Q46O, Mo + Cr <0.30% oPamene giredi iliyonse ya Cr ndi Ni ikugwiritsidwa ntchito ngati chinthu chotsalira, zomwe zili mu Cr ndi Ni siziyenera kukhala oposa 0.30%; ikafunika kuwonjezeredwa, zomwe zili muzakudya ziyenera kukwaniritsa zofunikira patebulo kapena kutsimikiziridwa ndi wopereka ndi wogula kudzera mu zokambirana.J Ngati woperekayo angatsimikize kuti nayitrogeniyo ikukwaniritsa zofunikira patebulo, kusanthula kwa nayitrojeni kungatheke. osachitidwa. Ngati Al, Nb, V, Ti ndi zinthu zina za alloy zomwe zili ndi nitrogen fixation zimawonjezeredwa kuzitsulo, zomwe zili ndi nayitrogeni sizochepa. Zomwe zili ndi nayitrogeni ziyenera kufotokozedwa mu satifiketi yaubwino. 'Mukagwiritsa ntchito aluminiyumu yonse, zotayidwa zonse za AIt ^ 0.020% B |
Mechanical Property
No | Gulu | Mechanical Property | ||||
|
| Tensile | Zotuluka | Wonjezerani | Mphamvu (J) | Zamanja |
1 | 20G pa | 410- | ≥ | 24/22% | 40/27 | - |
2 | 20MnG | 415- | ≥ | 22/20% | 40/27 | - |
3 | 25MnG | 485- | ≥ | 20/18% | 40/27 | - |
4 | 15Mg | 450- | ≥ | 22/20% | 40/27 | - |
6 | 12CrMoG | 410- | ≥ | 21/19% | 40/27 | - |
7 | 15CrMoG | 440- | ≥ | 21/19% | 40/27 | - |
8 | 12Cr2MoG | 450- | ≥ | 22/20% | 40/27 | - |
9 | 12Cr1MoVG | 470- | ≥ | 21/19% | 40/27 | - |
10 | 12Cr2MoWVTiB | 540- | ≥ | 18/-% | 40/- | - |
11 | Mtengo wa 10Cr9Mo1VNbN | ≥ | ≥ | 20/16% | 40/27 | ≤ |
12 | Mtengo wa 10Cr9MoW2VNbBN | ≥ | ≥ | 20/16% | 40/27 | ≤ |
Kulekerera
Makulidwe a Khoma ndi Diameter Yakunja:
Ngati palibe zofunikira zapadera, chitolirocho chidzaperekedwa ngati m'mimba mwake wakunja ndi makulidwe a khoma. Monga tsamba lotsatira
Kutchulidwa kwamagulu | Njira yopangira | Kukula kwa chitoliro | Kulekerera | |||
Kalasi wamba | Makalasi apamwamba | |||||
WH | Chitoliro Chotentha (extrude) | Norminal kunja Diameter (D) | <57 | Mtengo wa 0.40 | ±0,30 | |
57 ndi 325 | SW35 | ±0.75%D | ±0.5%D | |||
S>35 | ±1%D | ±0.75%D | ||||
> 325 ndi 6. | + 1%D kapena + 5.Tengani yocheperapo一2 | |||||
> 600 | + 1%D kapena + 7,Tengani yocheperapo pa2 | |||||
Norminal Wall Makulidwe (S) | <4.0 | ±|・丨) | ± 0.35 | |||
> 4.0-20 | + 12.5%S | ±10%S | ||||
>20 | Chithunzi cha DV219 | ±10%S | ±7.5%S | |||
心219 | + 12.5%S -10%S | 土10%S |
WH | Chitoliro chowonjezera chamafuta | Norminal kunja Diameter (D) | zonse | ±1%D | ± 0.75%. |
Norminal Wall Makulidwe (S) | zonse | + 20%S -10%S | + 15%S -io%s | ||
WC | Zozizira (zokulungidwa) Ppipe | Norminal kunja Diameter (D) | <25.4 | ±l1j | - |
>25.4 〜4() | ± 0.20 | ||||
> 40 〜50 | |:0.25 | - | |||
> 50 〜60 | ± 0.30 | ||||
> 60 | ±0.5%D | ||||
Norminal Wall Makulidwe (S) | <3.0 | ±0.3 | ±0.2 | ||
>3.0 | S | ±7.5%S |
Utali:
Utali wanthawi zonse wa mipope yachitsulo ndi 4 000 mm ~ 12 000 mm. Pambuyo pokambirana pakati pa wogulitsa ndi wogula, ndikudzaza mgwirizanowu, ukhoza kuperekedwa mapaipi achitsulo ndi kutalika kwa 12 000 mm kapena kufupikitsa kuposa I 000 mm koma osachepera 3 000 mm; kutalika kwapang'onopang'ono Kuchuluka kwa mapaipi achitsulo osakwana 4,000 mm koma osachepera 3,000 mm sikuyenera kupitilira 5% ya kuchuluka kwa mapaipi achitsulo omwe amaperekedwa.
Kulemera kwake:
Pamene chitoliro chachitsulo chimaperekedwa molingana ndi m'mimba mwake mwadzina ndi makulidwe a khoma lodziŵika kapena m'mimba mwake mwadzina ndi makulidwe a khoma, chitoliro chachitsulo chimaperekedwa molingana ndi kulemera kwake. Itha kuperekedwanso molingana ndi kulemera kwamalingaliro.
Pamene chitoliro chachitsulo chimaperekedwa molingana ndi m'mimba mwake mwadzina ndi makulidwe ochepa a khoma, chitoliro chachitsulo chimaperekedwa molingana ndi kulemera kwake; maphwando ogulitsa ndi ofunikira amakambirana. Ndipo zikuwonetsedwa mu mgwirizano. Chitoliro chachitsulo chikhoza kuperekedwanso molingana ndi kulemera kwa chiphunzitso.
Kulekerera kulemera:
Malinga ndi zofunikira za wogula, pambuyo pokambirana pakati pa wogulitsa ndi wogula, ndi mu mgwirizano, kupatuka pakati pa kulemera kwake ndi kulemera kwake kwa chitoliro chachitsulo kudzakwaniritsa zofunikira izi:
a) Chitoliro chachitsulo chimodzi: ± 10%;
b) Gulu lililonse la mapaipi achitsulo okhala ndi kukula kochepa kwa 10 t: ± 7.5%.
Chofunikira Choyesa
Mayeso a Hydraustatic:
Chitoliro chachitsulo chiyenera kuyesedwa hydraulically mmodzimmodzi. Kuthamanga kwakukulu kwa mayeso ndi 20 MPa. Pansi pa kukakamizidwa kwa mayeso, nthawi yokhazikika iyenera kukhala yosachepera 10 s, ndipo chitoliro chachitsulo sichiyenera kutuluka.
Wogwiritsa ntchito akavomera, kuyesa kwa hydraulic kumatha kusinthidwa ndi kuyesa kwa eddy panopa kapena kuyesa kwa maginito kutayikira.
Mayeso Osawononga:
Mipope yomwe imafuna kuyang'anitsitsa kwambiri iyenera kuyang'aniridwa ndi ultrasonically mmodzimmodzi. Pambuyo pa zokambiranazo zimafuna chilolezo cha chipanicho ndipo zafotokozedwa mu mgwirizano, mayesero ena osawononga akhoza kuwonjezeredwa.
Mayeso a Flattening:
Machubu okhala ndi mainchesi akunja opitilira 22 mm adzayesedwa kuphwanyidwa. Palibe delamination yowoneka, mawanga oyera, kapena zonyansa zomwe ziyenera kuchitika panthawi yonse yoyesera.
Kuyesa kwa Flaring:
Malinga ndi zofunika za wogula ndi ananena mu mgwirizano, chitoliro zitsulo ndi awiri akunja ≤76mm ndi khoma makulidwe ≤8mm akhoza kuchita flaring mayeso . Kuyesera kunkachitika kutentha kwa chipinda ndi taper ya 60 °. Pambuyo pakuwotcha, kutentha kwapakati pakunja kuyenera kukwaniritsa zofunikira patebulo lotsatirali, ndipo zoyeserera siziyenera kuwonetsa ming'alu kapena ming'alu.
Mtundu wa Chitsulo
| Kunja m'mimba mwake kuphulika kwa chitoliro chachitsulo /% | ||
Diameter Yamkati / Yakunja Diameter | |||
<0.6 | > 0.6 〜0.8 | > 0.8 | |
Chitsulo chapamwamba cha carbon structural | 10 | 12 | 17 |
Structural alloy steel | 8 | 10 | 15 |
• Kuchuluka kwa mkati kumawerengeredwa kwa chitsanzo. |