Kutengesa Kunopisa kuChina API 5L isina Mutsetse Simbi Pipe (X42, X46, X52)
Overview
Zvese zvatinoita zvinowanzobatanidzwa netenet yedu "Mutengi kutanga, Kutenda kutanga", tichizvipira nezvemhando yepamusoro uye nekukasira kuendesa mapaipi edu eindutrial, Patiri kuenderera mberi, tinotarisisa zvigadzirwa zvedu zviri kuramba zvichikura uye kuvandudza. kumakambani edu.
Takazvipira kuzadzisa zvese zvaunoda uye kugadzirisa chero matambudziko ehunyanzvi aungasangana nawo neako maindasitiri. Zvigadzirwa zvedu zvakasarudzika uye mhinduro uye ruzivo rwakakura rwetekinoroji inotiita sarudzo yakasarudzika yevatengi vedu.
Zvinoenderana nezvinodiwa zvakajairwa, zvinodiwa zvepombi simbi mapaipi akasiyana, uye tembiricha yekudziya inogona kukamurwa kuva anotevera marudzi:
1. Kupisa kwakadzika (150-250 madhigirii)
Chimiro chinowanikwa nekudzika kwekushisa kwekushisa kunopisa martensite. Chinangwa chayo ndechekuderedza kushushikana kwemukati uye brittleness yesimbi yakadzimwa paunenge uchichengetedza kuomarara kwepamusoro uye kushomeka kwepamusoro kwesimbi yakadzima, kuitira kuti urege kuputika kana kukuvadzwa nguva isati yasvika panguva yekushandiswa. Inonyanya kushandiswa kune dzakasiyana-siyana dzepamusoro-kabhoni yekucheka maturusi, maturusi ekuyeresa, pombi simbi mapaipi, kukunguruka mabhengi uye carburized zvikamu, etc. Kuoma mushure mekupisa kunowanzo HRC58-64.
2. Tembiricha iri pakati nepakati (250-500 madhigirii)
Chimiro chinowanikwa nekudziya pane yepakati tembiricha ndeye tempered troostite. Chinangwa chayo ndechekuwana simba regoho repamusoro, elastic muganho uye kuoma kwakanyanya. Naizvozvo, inonyanya kushandiswa kurapwa kweakasiyana pombi simbi mapaipi uye inopisa basa molds, uye kuoma mushure mekupisa kunowanzo HRC35-50.
3. Kupisa kwakanyanya (500-650 madhigirii)
Chimiro chinowanikwa nepamusoro tembiricha tempering ndeye tempered sorbite. Sechinyakare, kurapwa kwekupisa kusanganisa kudzimisa uye kupisa kwakanyanya kunonzi quenching uye tempering kurapwa, chinangwa chekuwana yakazara mekiniki zvivakwa zvine simba rakanaka, kuoma, plastiki uye kuoma. Naizvozvo, inoshandiswa zvakanyanya mumotokari, pombi dzesimbi pombi, maturusi emuchina uye zvimwe zvakakosha zvimiro, senge matanda ekubatanidza, mabhaudhi, magiya uye shafts. Kuoma mushure mekupisa kazhinji HB200-330.
Application
Iyo pombi inoshandiswa kutakura oiri, chiutsi uye mvura inodhonzwa kubva pasi kuenda kumabhizinesi emafuta negasi indasitiri kuburikidza nepombi.
Main Grade
Giredhi reAPI 5L mutsetse pombi simbi: Gr.B X42 X52 X60 X65 X70
Chemical Component
| Simbi Giredhi (Simbi Zita) | Misa Chikamu, Kubva pane Kupisa uye Chigadzirwa Ongororoa,g% | |||||||
| C | Mn | P | S | V | Nb | Ti | ||
| max b | max b | min | max | max | max | max | max | |
| Seamless Pipe | ||||||||
| L175 kana A25 | 0.21 | 0.60 | - | 0.030 | 0.030 | - | - | - |
| L175P kana A25P | 0.21 | 0.60 | 0.045 | 0.080 | 0.030 | - | - | - |
| L210 kana A | 0.22 | 0.90 | - | 0.030 | 0.030 | - | - | - |
| L245 kana B | 0.28 | 1.20 | - | 0.030 | 0.030 | c,d | c,d | d |
| L290 kana X42 | 0.28 | 1.30 | - | 0.030 | 0.030 | d | d | d |
| L320 kana X46 | 0.28 | 1.40 | - | 0.030 | 0.030 | d | d | d |
| L360 kana X52 | 0.28 | 1.40 | - | 0.030 | 0.030 | d | d | d |
| L390 kana X56 | 0.28 | 1.40 | - | 0.030 | 0.030 | d | d | d |
| L415 kana X60 | 0.28 e | 1.40 e | - | 0.030 | 0.030 | f | f | f |
| L450 kana X65 | 0.28 e | 1.40 e | - | 0.030 | 0.030 | f | f | f |
| L485 kana X70 | 0.28 e | 1.40 e | - | 0.030 | 0.030 | f | f | f |
| Welded Pipe | ||||||||
| L175 kana A25 | 0.21 | 0.60 | - | 0.030 | 0.030 | - | - | - |
| L175P kana A25P | 0.21 | 0.60 | 0.045 | 0.080 | 0.030 | - | - | - |
| L210 kana A | 0.22 | 0.90 | - | 0.030 | 0.030 | - | - | - |
| L245 kana B | 0.26 | 1.20 | - | 0.030 | 0.030 | c,d | c,d | d |
| L290 kana X42 | 0.26 | 1.30 | - | 0.030 | 0.030 | d | d | d |
| L320 kana X46 | 0.26 | 1.40 | - | 0.030 | 0.030 | d | d | d |
| L360 kana X52 | 0.26 | 1.40 | - | 0.030 | 0.030 | d | d | d |
| L390 kana X56 | 0.26 | 1.40 | - | 0.030 | 0.030 | d | d | d |
| L415 kana X60 | 0.26 e | 1.40 e | - | 0.030 | 0.030 | f | f | f |
| L450 kana X65 | 0.26 e | 1.45 e | - | 0.030 | 0.030 | f | f | f |
| L485 kana X70 | 0.26 e | 1.65 e | - | 0.030 | 0.030 | f | f | f |
| a Cu ≤ 0.50 %; Ni ≤ 0.50 %; Cr ≤ 0.50 % uye Mo ≤ 0.15 %. b Pakuderedzwa kwega kwega kwe0.01% pazasi peiyo yakataurwa yakanyanya kusungirirwa kwekabhoni, kuwedzera kwe0.05% pamusoro peiyo yakatarwa yekuisa iyo Mn inobvumidzwa, kusvika painodarika 1.65% yemagiredhi ≥ L245 kana B, asi ≤ L360 kana X52; kusvika pachiyero che1.75 % pamagiredhi> L360 kana X52, asi <L485 kana X70; uye inosvika pa2.00% yeGrade L485 kana X70. c Kunze kwekunge kwakabvumiranwa neimwe nzira, Nb + V ≤ 0.06 %. d Nb + V + Ti ≤ 0.15 %. e Kunze kwekunge kwakabvumirana neimwe nzira. f Kunze kwekunge zvabvumiranwa neimwe nzira, Nb + V + Ti ≤ 0.15 %. g Hapana kuwedzera nemaune kweB kunobvumirwa uye zvakasara B ≤ 0.001 %. | ||||||||
Mechanical Property
|
Pipe Grade | Pipe Muviri weSeamless uye Welded Pipe | Weld Seam yeEW, LW, SAW, uye COWPipe | ||
| Goho Simbaa Rt0.5 | Tensile Simbaa Rm | Elongation(pa50 mm kana 2 mukati.)Af | Tensile Simbab Rm | |
| MPa (psi) | MPa (psi) | % | MPa (psi) | |
| min | min | min | min | |
| L175 kana A25 | 175 (25,400) | 310 (45,000) | c | 310 (45,000) |
| L175P kana A25P | 175 (25,400) | 310 (45,000) | c | 310 (45,000) |
| L210 kana A | 210 (30,500) | 335 (48,600) | c | 335 (48,600) |
| L245 kana B | 245 (35,500) | 415 (60,200) | c | 415 (60,200) |
| L290 kana X42 | 290 (42,100) | 415 (60,200) | c | 415 (60,200) |
| L320 kana X46 | 320 (46,400) | 435 (63,100) | c | 435 (63,100) |
| L360 kana X52 | 360 (52,200) | 460 (66,700) | c | 460 (66,700) |
| L390 kana X56 | 390 (56,600) | 490 (71,100) | c | 490 (71,100) |
| L415 kana X60 | 415 (60,200) | 520 (75,400) | c | 520 (75,400) |
| L450 kana X65 | 450 (65,300) | 535 (77,600) | c | 535 (77,600) |
| L485 kana X70 | 485 (70,300) | 570 (82,700) | c | 570 (82,700) |
| a Kumagiredhi epakati, musiyano uripo pakati pesimba rakatarwa rekusimba uye simba regoho ridiki rakatarwa remuviri wepombi uchave sekupihwa kwakapihwa patafura yegiredhi repamusoro rinotevera. ichave yakakosha kukosha kwakatemerwa kumutumbi wepombi uchishandisa chinyorwa chepasi a) .Af, inoratidzwa muchikamu uye yakatenderedzwa kusvika pazana iri pedyo, ichave sezvakatemwa uchishandisa inotevera equation:
kupi C ndeye 1940 yekuverenga uchishandisa SI units uye 625,000 pakuverenga uchishandisa USC mayunitsi; Axc ndiyo inoshandiswa tensile test piece cross-sectional area, inoratidzwa mu square millimeters (square inches), sezvinotevera: 1) nokuda kwedenderedzwa muchinjikwa-chikamu bvunzo zvidimbu, 130 mm2 (0.20 in.2) nokuti 12.7 mm (0.500 mukati) uye 8.9 mm (0.350 mu.) dhayamita bvunzo zvidimbu; 65 mm2 (0.10 in.2) ye 6.4 mm (0.250 mukati) dhayamita bvunzo zvidimbu; 2) yezvimedu zvebvunzo zvizere-chikamu, chidiki che a) 485 mm2 (0.75 in.2) uye b) nzvimbo yakachinjika yechikamu chebvunzo, inotorwa uchishandisa yakataurwa kunze kwedhayamita uye yakatsanangurwa madziro ukobvu hwepombi, yakatenderedzwa kusvika padyo 10 mm2 (0.01 in.2); 3) yezvimedu zvekuyedza mitsetse, iyo diki ye) 485 mm2 (0.75 in.2) uye b) nzvimbo yakachinjika yechikamu chekuyedza, inotorwa uchishandisa hupamhi hwakatarwa hwechidimbu chekuyedza uye kukora kwemadziro kwakatsanangurwa pombi. , yakatenderedzwa kusvika pedyo 10 mm2 (0.01 in.2); U ndiyo yakataurwa shoma yekusimba simba, inoratidzwa mu megapascals (mapaundi per square inch). | ||||
Kunze kwedhayamita, kunze kwekutenderera uye kukora kwemadziro
| Yakatsanangurwa Kunze Diameter D (mu) | Diameter Tolerance, inches d | Kunze-kwe-Roundness Tolerance mukati | ||||
| Pipe kunze kwekuguma a | Pombi inoguma a,b,c | Pipe kunze kweKupera a | Pipe End a,b,c | |||
| SMLS Pipe | Welded Pipe | SMLS Pipe | Welded Pipe | |||
| <2.375 | -0.031 kusvika + 0.016 | - 0.031 kusvika + 0.016 | 0.048 | 0.036 | ||
| ≥2.375 kusvika 6.625 | 0.020D ye | 0.015D ye | ||||
| +/- 0.0075D | - 0.016 kusvika + 0.063 | D/t≤75 | D/t≤75 | |||
| Nechibvumirano che | Nechibvumirano che | |||||
| > 6.625 kusvika 24.000 | +/- 0.0075D | +/- 0.0075D, asi huwandu hwe0.125 | +/- 0.005D, asi huwandu hwe0.063 | 0.020D | 0.015D | |
| > 24 kusvika ku56 | +/- 0.01D | +/- 0.005D asi huwandu hwe0.160 | +/- 0.079 | +/- 0.063 | 0.015D yeasi yakawanda ye0.060 | 0.01D yeasi yakawanda ye0.500 |
| For | For | |||||
| D/t≤75 | D/t≤75 | |||||
| Nekubvumirana | Nekubvumirana | |||||
| nokuti | nokuti | |||||
| D/t≤75 | D/t≤75 | |||||
| >56 | Sezvakabvumiranwa | |||||
| a. Mugumo wepombi unosanganisira kureba kwe4 mune imwe neimwe yepombi migumo | ||||||
| b. Kune SMLS pombi kushivirira kunonyorera t≤0.984in uye kushivirira kwepombi yakakora kuchave sekubvumirana. | ||||||
| c. Kuwedzera pombi ine D≥8.625in uye isiri-yakawedzerwa pombi, kushivirira kwedhayamita uye kushivirira kwekunze-kwe-kutenderera kunogona kutariswa uchishandisa yakaverengerwa mukati dhayamita kana kuyerwa mukati dhayamita pane yakataurwa OD. | ||||||
| d. Kuti uone kutevedzera kushivirira kwedhayamita, dhayamita yepombi inotsanangurwa sedenderedzwa repombi mune chero ndege inotenderera inopatsanurwa nePi. | ||||||
| Kukora kwemadziro | Kushivirira a |
| t inches | inches |
| SMLS pombi b | |
| ≤ 0.157 | -1.2 |
| > 0.157 kusvika <0.948 | + 0.150t / – 0.125t |
| ≥ 0.984 | + 0.146 kana + 0.1t, chero mukuru |
| - 0.120 kana - 0.1t, chero chikuru | |
| Welded pipe c,d | |
| ≤ 0.197 | +/- 0.020 |
| > 0.197 kusvika <0.591 | +/- 0.1t |
| ≥ 0.591 | +/- 0.060 |
| a. Kana odha yekutenga ichidoma minus kushivirira kwehukobvu hwemadziro hudiki pane hukoshi hunoshanda hwapihwa mutafura ino, kuwedzera kushivirira kweukobvu hwemadziro kuchawedzerwa nehuwandu hunokwana kuchengetedza kushivirira kunoenderana. | |
| b. Papombi ine D≥ 14.000 mukati uye t≥0.984in, kushivirira kwemadziro munzvimbo kunogona kudarika kuwedzera kushivirira kwemadziro ukobvu nekuwedzera 0.05t chero kushivirira kwekuwedzera kwehuremu kusapfuurwa. | |
| c. Iyo plus kushivirira kwemadziro thickens haishande kune weld nzvimbo | |
| d. Ona iyo yakazara API5L spec yeruzivo ruzere | |
Kushivirira
Test Chinodiwa
Hydrostatic test
Pipe yekumira kuyedza hydrostatic pasina kuvuza kuburikidza nemusono we weld kana muviri wepombi. Majoini haafanire kuongororwa hydrostatic kupa zvikamu zvepombi zvakashandiswa zvakaedzwa zvakabudirira.
Bend test
Hapana kuputika kuchaitika mune chero chikamu cheyedzo chidimbu uye hapana kuvhurwa kweweld kuchaitika.
Flattening bvunzo
Maitiro ekugamuchirwa ekuyedzerwa flattening achave:
- EW mapaipi D<12.750 mu:
- X60 ine T 500in. Pachave pasina kuvhurwa kweweld chinhambwe chiri pakati pemahwendefa chisati chasvika 66% yedhayamita yepakutanga yekunze. Kune ese mamakisi uye madziro, 50%.
- Kune pombi ine D/t> 10, hapazovi nekuvhurwa kweweld isati yasvika kureba pakati pemaplateti isingasviki 30% yepakutanga dhayamita yekunze.
- Kune mamwe saizi tarisa kune yakazara API 5L yakatarwa.
CVN kukanganisa bvunzo yePSL2
Mazhinji PSL2 pombi saizi uye mamakisi zvinoda CVN. Seamless pombi inofanirwa kuongororwa mumuviri. Welded pombi inofanirwa kuyedzwa mumuviri, pombi weld uye nzvimbo yakakanganiswa nekupisa. Tarisa kune yakazara API 5L yakatarwa yechati yehukuru uye mamakisi uye inodiwa yakanyudzwa simba kukosha.
