Kukurumidza Kuendeswa kweChina Kurema Kwekusimba Alloy isina Seamless Simbi Pipe yeHigh Pressure Boiler
Overview
Nekutarisira kwedu kwakanakisa, kugona kwakasimba kwehunyanzvi uye yakasimba-yemhando yepamusoro yekudzora maitiro, isu tinoenderera mberi nekupa vatengi vedu yakavimbika yakanakisa, mareti anonzwisisika uye masevhisi akatanhamara. Isu tinovavarira kuve mumwe wevako vanovimbika zvakanyanya uye kuwana kugutsikana kwako kweAlloy Seamless Simbi Pipe yePamusoro Kudzvanya Boiler, Tinokugamuchirai vatengi vepasirese kuti tibatane nesu kune bhizinesi nekushandira pamwe kwenguva refu. Tichava shamwari yako yakavimbika uye mutengesi. Kambani yedu mutengesi wepasi rese pane iyi mhando yezvigadzirwa. Isu tinopa sarudzo inoshamisa yemhando yepamusoro mhinduro. Chinangwa chedu ndechekukufadza iwe nemuunganidzwa wedu wakasarudzika wezvinhu zvine hungwaru tichipa kukosha uye sevhisi yakanaka. Basa redu riri nyore: Kupa zvigadzirwa zvakanakisa uye sevhisi kune vatengi vedu nemitengo yakaderera inogoneka.
Power plant boiler main steam pombi zvinhu zvinowanzo shandiswa 15 crmog15 crmog is 15 crmo steel seamless simbi pombi, imhando yesimbi yakaderera alloy simbi, inonyanya kukodzera kuverengerwa kwekushisa kwemadziro hakupfuuri 550 ℃ kumanikidza kwakanyanya uye simba rekumanikidza. station boiler main steam pombi. Iyo simbi giredhi yenyika chiyero GB5310-2017, mune yakajairwa kuendeswa kwe15 crimog simbi yekupisa kupisa mamiriro emamiriro ezvinhu zvakadzama.
Nekuda kwekuwedzerwa kwezvinhu zvealloy, uye kuverenga kwesimbi kabhoni yakaenzana CE 0.43 ~ 0.63, inoratidza 15 crmog simbi weldability zvakanyanya kuipa mu20 g simbi. Kuonekwa zviri nyore weld kutonhora crack, kudzoreredza crack uye hasha brittleness, etc. Kazhinji, mamiriro akafanana e15 crmog simba, kuoma uye mamwe ma mechanical properties ari nani pane aya 20 g, nekuwedzera, kuwedzera kweCr element kuvandudza oxidation. kupikisa kwezvinhu, kuwedzera kweMo element kuvandudza kupisa kwakanyanya kwezvinhu, saka, 15 crmog simbi musimba rekudyara boiler main steam piping inoshandiswa pasi pemamiriro epamusoro. tembiricha, pahwaro hwemakanika kuita zvinodiwa, panguva imwe chete vane yakakwana yakasimba oxidation kuramba uye kupisa kwekupisa. Semhando yesimbi inodzivirira kupisa, pearl size 15 crmog phase microstructure yeferrite uye pearlite, kwenguva refu pasi pemamiriro ekushisa akanyanya kushandiswa anoburitsa pearlite spheroidization. Zvinoenderana neiyo DL/T787-2001 marasha-anopfuta magetsi zvidyarwa zvine gumi neshanu crmo pearlitic simbi spheroidizing rating zviyero, zvinoenderana nemavara epearlite spheroidization sangano spheroidizing level inogona kukamurwa kuita nhanho 1 kusvika 5, nekuwedzera kwechikamu che spheroidizing, 15 crmog mechanical properties uye thermal properties yesimbi inoderera.
Application
Inonyanya kushandiswa kugadzira yakakwirira-mhando kabhoni structural simbi, alloy structural simbi uye isina kupisa-inodzivirira simbi isina musono pombi dzesimbi yekumanikidza yakakwira uye pamusoro pemhepo boiler pombi.
Inonyanya kushandiswa kune yakanyanya kudzvanywa uye yakanyanya tembiricha sevhisi ye boiler (Superheater chubhu, reheater chubhu, mhepo inotungamira chubhu, main steam chubhu yekumusoro uye yakanyanya kudzvanywa boilers). Pasi pechiito chepamusoro tembiricha flue gasi uye mhute yemvura, iyo chubhu ichave oxidize uye corrode. Zvinotarisirwa kuti pombi yesimbi ine kusimba kwepamusoro, kupikisa kwakanyanya kune oxidation uye corrosion, uye kunaka kwemaitiro kugadzikana.
Main Grade
Giredhi remhando yepamusoro kabhoni structural simbi: 20g, 20mng, 25mng
Giredhi yealloy structural simbi: 15mog, 20mog, 12crmog, 15crmog, 12cr2mog, 12crmovg, 12cr3movsitib, etc.
Giredhi resimbi inodzivirira kupisa-inodzivirira kupisa: 1cr18ni9 1cr18ni11nb
Chemical Component
| Giredhi | Hunhu Kirasi | Chemical Property | ||||||||||||||
| C | Si | Mn | P | S | Nb | V | Ti | Cr | Ni | Cu | Nd | Mo | B | Als" | ||
| 不大于 | 不小于 | |||||||||||||||
| Q345 | A | 0.20 | 0.50 | 1.70 | 0.035 | 0.035 | 0.30 | 0.50 | 0.20 | 0.012 | 0.10 | - | - | |||
| B | 0.035 | 0.035 | ||||||||||||||
| C | 0.030 | 0.030 | 0.07 | 0.15 | 0.20 | 0.015 | ||||||||||
| D | 0.18 | 0.030 | 0.025 | |||||||||||||
| E | 0.025 | 0.020 | ||||||||||||||
| Q390 | A | 0.20 | 0.50 | 1.70 | 0.035 | 0.035 | 0.07 | 0.20 | 0.20 | 0.3. | 0.50 | 0.20 | 0.015 | 0.10 | - | - |
| B | 0.035 | 0.035 | ||||||||||||||
| C | 0.030 | 0.030 | 0,015 | |||||||||||||
| D | 0.030 | 0.025 | ||||||||||||||
| E | 0.025 | 0.020 | ||||||||||||||
| Q42O | A | 0.20 | 0.50 | 1.70 | 0.035 | 0.035 | 0.07 | 0.2. | 0.20 | 0.30 | 0.80 | 0.20 | 0.015 | 0.20 | - | - |
| B | 0.035 | 0.035 | ||||||||||||||
| C | 0.030 | 0.030 | 0.015 | |||||||||||||
| D | 0.030 | 0.025 | ||||||||||||||
| E | 0.025 | 0.020 | ||||||||||||||
| Q46O | C | 0.20 | 0.60 | 1.80 | 0.030 | 0.030 | 0.11 | 0.20 | 0.20 | 0.30 | 0.80 | 0.20 | 0.015 | 0.20 | 0.005 | 0.015 |
| D | 0.030 | 0.025 | ||||||||||||||
| E | 0.025 | 0.020 | ||||||||||||||
| Q500 | C | 0.18 | 0.60 | 1.80 | 0.025 | 0.020 | 0.11 | 0.20 | 0.20 | 0.60 | 0.80 | 0.20 | 0.015 | 0.20 | 0.005 | 0.015 |
| D | 0.025 | 0.015 | ||||||||||||||
| E | 0.020 | 0.010 | ||||||||||||||
| Q550 | C | 0.18 | 0.60 | 2.00 | 0.025 | 0,020 | 0.11 | 0.20 | 0.20 | 0.80 | 0.80 | 0.20 | 0.015 | 0.30 | 0.005 | 0.015 |
| D | 0.025 | 0,015 | ||||||||||||||
| E | 0.020 | 0.010 | ||||||||||||||
| Q62O | C | 0.18 | 0.60 | 2.00 | 0.025 | 0.020 | 0.11 | 0.20 | 0.20 | 1.00 | 0.80 | 0.20 | 0.015 | 0.30 | 0.005 | 0.015 |
| D | 0.025 | 0.015 | ||||||||||||||
| E | 0.020 | 0.010 | ||||||||||||||
| Kunze kweQ345A uye Q345B mamakisi, simbi inofanirwa kunge iine imwechete yezvakanatswa zviyo zvinhu Al, Nb, V, uye Ti. Maererano nezvinodiwa, mutengesi anogona kuwedzera imwe kana zvimwe zvakanatswa zviyo zviyo, iyo yakanyanya kukosha Inofanirwa kusangana nezvinodiwa mutafura. Kana yasanganiswa, Nb + V + Ti <0.22% °YeQ345, Q390, Q420 uye Q46O mamakisi, Mo + Cr <0.30% o Kana giredhi rega rega reCr neNi richishandiswa sechinhu chasara, zvirimo muCr neNi hazvifanirwe. kuva kupfuura 0.30%; kana ichida kuwedzerwa, zvirimo zvinofanirwa kuzadzisa zvinodiwa mutafura kana kutariswa nemutengesi nemutengi kuburikidza nekubvunzana.J Kana mutengesi achigona kuvimbisa kuti nitrogen yemukati inosangana nezvinodiwa mutafura, kuongororwa kweiyo nitrogen kusaitwa. Kana Al, Nb, V, Ti uye mamwe alloy elements ane nitrogen fixation akawedzerwa kune simbi, iyo nitrogen content haina kukwana. Iyo nitrogen inogadzirisa zvemukati inofanirwa kutsanangurwa mune yemhando chitupa. 'Paunenge uchishandisa ese aruminiyamu, iyo yakazara aruminiyamu yemukati AIt ^ 0.020% B | ||||||||||||||||
Mechanical Property
| No | Giredhi | Mechanical Property | ||||
|
|
| Tensile | Yield | Wedzera | Impect (J) | Handness |
| 1 | 20G | 410- | ≥ | 24/22% | 40/27 | - |
| 2 | 20MnG | 415- | ≥ | 22/20% | 40/27 | - |
| 3 | 25MnG | 485- | ≥ | 20/18% | 40/27 | - |
| 4 | 15MoG | 450- | ≥ | 22/20% | 40/27 | - |
| 6 | 12CrMoG | 410- | ≥ | 21/19% | 40/27 | - |
| 7 | 15CrMoG | 440- | ≥ | 21/19% | 40/27 | - |
| 8 | 12Cr2MoG | 450- | ≥ | 22/20% | 40/27 | - |
| 9 | 12Cr1MoVG | 470- | ≥ | 21/19% | 40/27 | - |
| 10 | 12Cr2MoWVTiB | 540- | ≥ | 18/-% | 40/- | - |
| 11 | 10Cr9Mo1VNbN | ≥ | ≥ | 20/16% | 40/27 | ≤ |
| 12 | 10Cr9MoW2VNbBN | ≥ | ≥ | 20/16% | 40/27 | ≤ |
Kushivirira
Kukora Kwemadziro uye Kwekunze Diameter:
Kana pasina zvakakosha zvinodiwa, pombi ichaendeswa seyakajairika dhayamita yekunze uye yakajairika madziro ukobvu. As follow sheet
| Classification zita | Nzira yekugadzira | Kukura kwepombi | Kushivirira | |||
| Normal giredhi | High grade | |||||
| WH | Kupisa Yakakungurutswa (extrude) pombi | Norminal kunze Diameter (D) | <57 | 士 0.40 | ±0,30 | |
| 57〜325 | SW35 | ±0.75%D | ±0.5%D | |||
| S>35 | ±1%D | ±0.75%D | ||||
| >325 〜6. | + 1%D kana + 5.Tora diki 一2 | |||||
| >600 | + 1%D kana + 7,Tora mudiki 一2 | |||||
| Norminal Wall Kukobvu (S) | <4.0 | ±|・丨） | ±0.35 | |||
| >4.0-20 | + 12.5%S | ±10%S | ||||
| >20 | DV219 | ±10%S | ±7.5%S | |||
| 心219 | + 12.5%S -10%S | 土10%S | ||||
| WH | Pombi yekuwedzera inopisa | Norminal kunze Diameter (D) | zvose | ±1%D | ±0.75%. |
| Norminal Wall Kukobvu (S) | zvose | + 20%S -10%S | + 15%S -io%s | ||
| WC | Cold drawn (yakakungurutswa) Ppipe | Norminal kunze Diameter (D) | <25.4 | ±'L1j | - |
| >25.4 〜4() | ±0.20 | ||||
| >40〜50 | |:0.25 | - | |||
| >50〜60 | ±0.30 | ||||
| >60 | ±0.5%D | ||||
| Norminal Wall Kukobvu (S) | <3.0 | ±0.3 | ±0.2 | ||
| >3.0 | S | ±7.5%S |
Urefu:
Iyo yakajairika urefu hwemapombi esimbi ndeye 4 000 mm ~ 12 000 mm. Mushure mekubvunzana pakati pemutengesi nemutengi, uye kuzadza chibvumirano, inogona kuendeswa simbi mapaipi nehurefu hunopfuura 12 000 mm kana kupfupika kupfuura I 000 mm asi kwete kupfupika kupfuura 3 000 mm; hurefu hupfupi Huwandu hwepombi dzesimbi dziri pasi pe 4,000 mm asi dzisingasviki 3,000 mm hadzifanire kudarika 5% yehuwandu hwemapombi esimbi akaunzwa.
Delivery uremu:
Kana pombi yesimbi ichiunzwa zvinoenderana nedhayamita rekunze rekunze uye ukobvu hwemadziro hwezita kana dhayamita yemukati yemukati uye dhayamita remadziro, pombi yesimbi inounzwa zvinoenderana nehuremu chaihwo. Inogonawo kuendeswa maererano nehuremu hwe theoretical.
Kana iyo pombi yesimbi inounzwa maererano nezita rekunze dhayamita uye hushoma rusvingo ukobvu, pombi yesimbi inounzwa maererano nehuremu chaihwo; mapato ekupa nekudiwa anotaurirana. Uye inoratidzwa muchibvumirano. Iyo pombi yesimbi inogonawo kuendeswa maererano nehuremu hwe theoretical.
Weight tolerance:
Zvinoenderana nezvinodiwa nemutengi, mushure mekubvunzana pakati pemutengesi nemutengi, uye muchibvumirano, kutsauka pakati pehuremu chaihwo uye huremu hwekufungidzira hwepombi yesimbi yekutakura huchasangana nezvinodiwa zvinotevera:
a) Single simbi pombi: ± 10%;
b) Batch rimwe nerimwe remapombi esimbi ane saizi shoma yegumi t: ± 7.5%.
Test Chinodiwa
Hydraustatic Test:
Iyo pombi yesimbi inofanirwa kuongororwa hydraulically imwe neimwe. Iyo yakanyanya test pressure ndeye 20 MPa. Pasi pekumanikidzwa kwekuedza, nguva yekudzikamisa inofanira kunge isiri pasi pe10 s, uye pombi yesimbi haifaniri kudonha.
Mushure mekunge mushandisi abvuma, iyo hydraulic bvunzo inogona kutsiviwa needdy yazvino kuyedza kana magineti flux kuvuza kuyedzwa.
Nondestructive Test:
Mapaipi anoda kuongororwa zvakanyanya anofanirwa kuongororwa ultrasonically imwe neimwe. Mushure mokunge nhaurirano inoda kubvumirwa kwebato uye inotsanangurwa muchibvumirano, kumwe kuedza kusina kuparadza kunogona kuwedzerwa.
Flattening Test:
Machubhu ane dhayamita rekunze rakakura kudarika 22 mm achaiswa muyedzo yekubata bata. Hapana delamination inooneka, mavara machena, kana tsvina inofanirwa kuitika panguva yese yekuyedza.
Flaring Test:
Zvinoenderana nezvinodiwa nemutengi uye zvakataurwa muchibvumirano, pombi yesimbi ine dhayamita yekunze ≤76mm uye ukobvu hwemadziro ≤8mm inogona kuitwa flaring test . Kuedza kwakaitwa pakamuri tembiricha ine taper ye60 °. Mushure mekupisa, mwero wekupisa wedhayamita yekunze unofanirwa kusangana nezvinodiwa zvetafura inotevera, uye zvinhu zvekuyedza hazvifanirwe kuratidza kutsemuka kana kubvaruka.
| Simbi Type
| Kunze dhayamita yekupisa mwero wesimbi pombi/% | ||
| Inner Diameter/Outer Diameter | |||
| <0.6 | >0.6 〜0.8 | >0.8 | |
| High-quality carbon structural simbi | 10 | 12 | 17 |
| Structural alloy simbi | 8 | 10 | 15 |
| • Idhayamita yemukati inoverengerwa sampuli. | |||
Product Detail
Seamless Simbi Tubes Yepamusoro-Kudzvanya Boilers
GB/T5310-2017
ASME SA-106/SA-106M-2015
ASTMA210(A210M)-2012
ASME SA-213/SA-213M
