Seamless simbi machubhu e-high-pressure boilers ASTM A335/A335M-2018
Overview
Chiyero: ASTM A335
Giredhi Boka: P5, P9, P11, P22, P91, P92 nezvimwe.
Ukobvu: 1 - 100 mm
Kunze Dyamita(Kutenderera): 10 - 1000 mm
Kureba: Hurefu hwakagadzika kana hurefu husina kurongeka
Chikamu Chimiro: Round
Nzvimbo Yekwakabva: China
Certification: ISO9001:2008
Alloy kana Kwete: Alloy
Kushandisa: Boiler Pipe
Surface Treatment: Sezvinodiwa nemutengi
Tekinoroji: Kupisa Kukungurutswa/ Kutonhora Kunotorwa
Kurapa kwekupisa: Annealing/normalizing/Tempering
Special Pipe: Gobvu Wall Pipe
Kushandisa: high pressure steam pombi, Boiler uye Heat Exchanger
Muedzo: ET/UT
Application
Inonyanya kushandiswa kugadzira yakakwirira-mhando alloy simbi boiler pombi, kupisa kwakatsinhana pombi, yakanyanya kudzvanywa pombi yepetroleum nemakemikari indasitiri.
Main Grade
Giredhi remhando yepamusoro alloy pombi: P1, P2, P5, P9, P11, P22, P91, P92 nezvimwe.
Chemical Component
Giredhi | UN | C≤ | Mn | P≤ | S≤ | Si≤ | Cr | Mo |
Sequiv. | ||||||||
P1 | K11522 | 0.10~0.20 | 0.30~0.80 | 0.025 | 0.025 | 0.10~0.50 | - | 0.44~0.65 |
P2 | K11547 | 0.10~0.20 | 0.30~0.61 | 0.025 | 0.025 | 0.10~0.30 | 0.50~0.81 | 0.44~0.65 |
P5 | K41545 | 0.15 | 0.30~0.60 | 0.025 | 0.025 | 0.5 | 4.00 ~ 6.00 | 0.44~0.65 |
P5b | K51545 | 0.15 | 0.30~0.60 | 0.025 | 0.025 | 1.00 ~ 2.00 | 4.00 ~ 6.00 | 0.44~0.65 |
P5c | K41245 | 0.12 | 0.30~0.60 | 0.025 | 0.025 | 0.5 | 4.00 ~ 6.00 | 0.44~0.65 |
P9 | S50400 | 0.15 | 0.30~0.60 | 0.025 | 0.025 | 0.50 ~ 1.00 | 8.00~10.00 | 0.44~0.65 |
P11 | K11597 | 0.05~0.15 | 0.30~0.61 | 0.025 | 0.025 | 0.50 ~ 1.00 | 1.00 ~ 1.50 | 0.44~0.65 |
P12 | K11562 | 0.05~0.15 | 0.30~0.60 | 0.025 | 0.025 | 0.5 | 0.80~1.25 | 0.44~0.65 |
P15 | K11578 | 0.05~0.15 | 0.30~0.60 | 0.025 | 0.025 | 1.15~1.65 | - | 0.44~0.65 |
P21 | K31545 | 0.05~0.15 | 0.30~0.60 | 0.025 | 0.025 | 0.5 | 2.65~3.35 | 0.80~1.60 |
P22 | K21590 | 0.05~0.15 | 0.30~0.60 | 0.025 | 0.025 | 0.5 | 1.90~2.60 | 0.87~1.13 |
P91 | K91560 | 0.08~0.12 | 0.30~0.60 | 0.02 | 0.01 | 0.20~0.50 | 8.00~9.50 | 0.85~1.05 |
P92 | K92460 | 0.07~0.13 | 0.30~0.60 | 0.02 | 0.01 | 0.5 | 8.50~9.50 | 0.30~0.60 |
Zita Idzva rakagadzwa maererano neKudzidzira E 527 uye SAE J1086, Dzidzira Kuverenga Metals uye Alloys (UNS). B Grade P 5c ichava netitanium content isingasviki ka4 kabhoni uye isingadarike 0.70 %; kana kuti columbium ye8 kusvika ku10 nguva yekabhoni.
Mechanical Property
Mechanical properties | P1,P2 | P12 | P23 | P91 | P92,P11 | P122 |
Kusimba simba | 380 | 415 | 510 | 585 | 620 | 620 |
Goho simba | 205 | 220 | 400 | 415 | 440 | 400 |
Kupisa Kurapa
Giredhi | Kupisa Kurapa Type | Normalizing Tembiricha Range F [C] | Subcritical Annealing kana Tempering |
P5, P9, P11, uye P22 | Tembiricha Range F [C] | ||
A335 P5 (b,c) | Yakazara kana Isothermal Anneal | ||
Normalize uye Hasha | ***** | 1250 [675] | |
Subcritical Anneal (P5c chete) | ***** | 1325 - 1375 [715 - 745] | |
A335 P9 | Yakazara kana Isothermal Anneal | ||
Normalize uye Hasha | ***** | 1250 [675] | |
A335 P11 | Yakazara kana Isothermal Anneal | ||
Normalize uye Hasha | ***** | 1200 [650] | |
A335 P22 | Yakazara kana Isothermal Anneal | ||
Normalize uye Hasha | ***** | 1250 [675] | |
A335 P91 | Normalize uye Hasha | 1900-1975 [1040 - 1080] | 1350-1470 [730 - 800] |
Kudzima uye Hasha | 1900-1975 [1040 - 1080] | 1350-1470 [730 - 800] |
Kushivirira
Kune pombi yakarairwa mukati dhayamita, iyo dhayamita yemukati haifanire kudarika 6 1% kubva kune yakataurwa mukati dhayamita.
Misiyano Inobvumirwa muKunze Diameter
Mugadziri weNPS | in | mm | in | mm |
1⁄8kusvika 11⁄2, kusanganisira | 1⁄64 (0.015) | 0.4 | 1⁄64(0.015) | 0.4 |
Pamusoro pe11⁄2 kusvika ku4, kusanganisira. | 1⁄32(0.031) | 0.79 | 1⁄32(0.031) | 0.79 |
Kupfuura 4 kusvika ku8, kusanganisira | 1⁄16(0.062) | 1.59 | 1⁄32(0.031) | 0.79 |
Kupfuura 8 kusvika ku12, kusanganisira. | 3⁄32(0.093) | 2.38 | 1⁄32(0.031) | 0.79 |
Kupfuura 12 | 6 1% yezvakatsanangurwa kunze dhayamita |
Test Chinodiwa
Hydraustatic Test:
Iyo Pipe Yesimbi Inofanirwa Kuedzwa Hydraulically One by One. Iyo Yakakura Muyedzo Kudzvanya ndeye 20 MPa. Pasi Pekumanikidzwa Kuedzwa, Nguva Yekudzikamisa Inofanira Kuve isingasviki 10 S, Uye Pipe Yesimbi haifanirwe Kudonha.
Mushure mekunge Mushandisi Abvuma, Iyo Hydraulic Test Inogona Kutsiviwa neEddy Yazvino Kuedza Kana Magnetic Flux Leakage Testing.
Nondestructive Test:
Mapaipi Anoda Kuongororwa Kwakawanda Anofanirwa Kuongororwa Nema Ultrasonically One by One. Mushure mekunge Nhaurirano Inoda Mvumo yeBato uye Yakatsanangurwa Muchibvumirano, kumwe Kuedza Kusina Kuparadza Inogona Kuwedzerwa.
Flattening Test:
Machubhu Ane Dhiyamita Yekunze Yakakura Kupfuura 22 Mm Achaiswa Kumuyedzo Wekutsetseka. Hapana Inooneka Delamination, White Spots, kana Kusachena Kunofanira Kuitika Panguva Yese Yekuyedza.
Kuoma Muedzo:
Papombi yeMagiredhi P91, P92, P122, uye P911, Brinell, Vickers, kana Rockwell kuomarara bvunzo ichaitwa pamuenzaniso kubva mujeti rega rega.
Bend Test:
Yepombi ine dhayamita inodarika NPS 25 uye iyo dhayamita kusvika kumadziro ukobvu reshiyo iri 7.0 kana zvishoma ichaiswa pakuyedzwa kwekubhenda pachinzvimbo cheyedzo yekubata kumeso. Imwe pombi ine dhayamita yakaenzana kana kudarika NPS 10 inogona kupihwa bvunzo yekubhenda panzvimbo yebvunzo yekubata kumeso zvichienderana nemvumo yemutengi.