Fekitari Inotengesa China isina Seamless Ferritic Alloy-Simbi Pipe yePamusoro-Tembiricha Service ASTM A335 P11
Overview
Mibairo yedu mutengo wakaderera, purofiti timu, yakasarudzika QC, mafekitori ane simba, emhando yepamusoro masevhisi esimbi alloy pombi yeboiler, Isu tinotambira nerudo vatengi vese vanofarira kutibata nesu kuti tiwane rumwe ruzivo. Isu tinotarisira kupa mhinduro uye masevhisi kune vakawanda vashandisi mumusika wepasirese; takatangisa dhizaini yedu yepasi rose nekupa zvinhu zvedu zvekutengesa zvakanakisa pasi rese nekuda kwevatinoshanda navo vane mukurumbira vakaita kuti vashandisi vepasi rose vafambirane nehunyanzvi hwekuvandudza tekinoroji uye kubudirira nesu.
Panyaya yekunyungudutsa tekinoroji yekunyungudutsa simbi yebhoiler, pamusoro peiyo makemikari kuumbwa kurova chinangwa, inodawo simbi yeboiler kuti ive nehutsanana hwakanyanya uye yakaderera S uye P inokuvadza zvinhu, kunyanya iyo S element inofanirwa kudzorwa zvakanyanya, kunyanya nekuti iyo S element inokonzera iyo yepakutanga crystal Chinhu chikuru chekusachena chinoderedza muganhu ndicho chinhu chikuru chinotungamira kune zvinokambaira embrittlement yesimbi.
Application
Inonyanya kushandiswa kugadzira yakakwirira-mhando kabhoni structural simbi, alloy structural simbi uye isina kupisa-inodzivirira simbi isina musono pombi dzesimbi yekumanikidza yakakwira uye pamusoro pemhepo boiler pombi.
Inonyanya kushandiswa kune yakanyanya kudzvanywa uye yakanyanya tembiricha sevhisi ye boiler (Superheater chubhu, reheater chubhu, mhepo inotungamira chubhu, main steam chubhu yekumusoro uye yakanyanya kudzvanywa boilers). Pasi pechiito chepamusoro tembiricha flue gasi uye mhute yemvura, iyo chubhu ichave oxidize uye corrode. Zvinotarisirwa kuti pombi yesimbi ine kusimba kwepamusoro, kupikisa kwakanyanya kune oxidation uye corrosion, uye kunaka kwemaitiro kugadzikana.
Main Grade
Giredhi remhando yepamusoro kabhoni structural simbi: 20g, 20mng, 25mng
Giredhi yealloy structural simbi: 15mog, 20mog, 12crmog, 15crmog, 12cr2mog, 12crmovg, 12cr3movsitib, etc.
Giredhi resimbi inodzivirira kupisa-inodzivirira kupisa: 1cr18ni9 1cr18ni11nb
Chemical Component
Giredhi | Hunhu Kirasi | Chemical Property | ||||||||||||||
C | Si | Mn | P | S | Nb | V | Ti | Cr | Ni | Cu | Nd | Mo | B | Als" | ||
不大于 | 不小于 | |||||||||||||||
Q345 | A | 0.20 | 0.50 | 1.70 | 0.035 | 0.035 | 0.30 | 0.50 | 0.20 | 0.012 | 0.10 | - | - | |||
B | 0.035 | 0.035 | ||||||||||||||
C | 0.030 | 0.030 | 0.07 | 0.15 | 0.20 | 0.015 | ||||||||||
D | 0.18 | 0.030 | 0.025 | |||||||||||||
E | 0.025 | 0.020 | ||||||||||||||
Q390 | A | 0.20 | 0.50 | 1.70 | 0.035 | 0.035 | 0.07 | 0.20 | 0.20 | 0.3. | 0.50 | 0.20 | 0.015 | 0.10 | - | - |
B | 0.035 | 0.035 | ||||||||||||||
C | 0.030 | 0.030 | 0,015 | |||||||||||||
D | 0.030 | 0.025 | ||||||||||||||
E | 0.025 | 0.020 | ||||||||||||||
Q42O | A | 0.20 | 0.50 | 1.70 | 0.035 | 0.035 | 0.07 | 0.2. | 0.20 | 0.30 | 0.80 | 0.20 | 0.015 | 0.20 | - | - |
B | 0.035 | 0.035 | ||||||||||||||
C | 0.030 | 0.030 | 0.015 | |||||||||||||
D | 0.030 | 0.025 | ||||||||||||||
E | 0.025 | 0.020 | ||||||||||||||
Q46O | C | 0.20 | 0.60 | 1.80 | 0.030 | 0.030 | 0.11 | 0.20 | 0.20 | 0.30 | 0.80 | 0.20 | 0.015 | 0.20 | 0.005 | 0.015 |
D | 0.030 | 0.025 | ||||||||||||||
E | 0.025 | 0.020 | ||||||||||||||
Q500 | C | 0.18 | 0.60 | 1.80 | 0.025 | 0.020 | 0.11 | 0.20 | 0.20 | 0.60 | 0.80 | 0.20 | 0.015 | 0.20 | 0.005 | 0.015 |
D | 0.025 | 0.015 | ||||||||||||||
E | 0.020 | 0.010 | ||||||||||||||
Q550 | C | 0.18 | 0.60 | 2.00 | 0.025 | 0,020 | 0.11 | 0.20 | 0.20 | 0.80 | 0.80 | 0.20 | 0.015 | 0.30 | 0.005 | 0.015 |
D | 0.025 | 0,015 | ||||||||||||||
E | 0.020 | 0.010 | ||||||||||||||
Q62O | C | 0.18 | 0.60 | 2.00 | 0.025 | 0.020 | 0.11 | 0.20 | 0.20 | 1.00 | 0.80 | 0.20 | 0.015 | 0.30 | 0.005 | 0.015 |
D | 0.025 | 0.015 | ||||||||||||||
E | 0.020 | 0.010 | ||||||||||||||
Kunze kweQ345A uye Q345B mamakisi, simbi inofanirwa kunge iine imwechete yezvakanatswa zviyo zvinhu Al, Nb, V, uye Ti. Maererano nezvinodiwa, mutengesi anogona kuwedzera imwe kana zvimwe zvakanatswa zviyo zviyo, iyo yakanyanya kukosha Inofanirwa kusangana nezvinodiwa mutafura. Kana yasanganiswa, Nb + V + Ti <0.22% °YeQ345, Q390, Q420 uye Q46O mamakisi, Mo + Cr <0.30% o Kana giredhi rega rega reCr neNi richishandiswa sechinhu chasara, zvirimo muCr neNi hazvifanirwe. kuva kupfuura 0.30%; kana ichida kuwedzerwa, zvirimo zvinofanirwa kuzadzisa zvinodiwa mutafura kana kutariswa nemutengesi nemutengi kuburikidza nekubvunzana.J Kana mutengesi achigona kuvimbisa kuti nitrogen yemukati inosangana nezvinodiwa mutafura, kuongororwa kweiyo nitrogen kusaitwa. Kana Al, Nb, V, Ti uye mamwe alloy elements ane nitrogen fixation akawedzerwa kune simbi, iyo nitrogen content haina kukwana. Iyo nitrogen inogadzirisa zvemukati inofanirwa kutsanangurwa mune yemhando chitupa. 'Paunenge uchishandisa ese aruminiyamu, iyo yakazara aruminiyamu yemukati AIt ^ 0.020% B |
Mechanical Property
No | Giredhi | Mechanical Property | ||||
|
| Tensile | Yield | Wedzera | Impect (J) | Handness |
1 | 20G | 410- | ≥ | 24/22% | 40/27 | - |
2 | 20MnG | 415- | ≥ | 22/20% | 40/27 | - |
3 | 25MnG | 485- | ≥ | 20/18% | 40/27 | - |
4 | 15MoG | 450- | ≥ | 22/20% | 40/27 | - |
6 | 12CrMoG | 410- | ≥ | 21/19% | 40/27 | - |
7 | 15CrMoG | 440- | ≥ | 21/19% | 40/27 | - |
8 | 12Cr2MoG | 450- | ≥ | 22/20% | 40/27 | - |
9 | 12Cr1MoVG | 470- | ≥ | 21/19% | 40/27 | - |
10 | 12Cr2MoWVTiB | 540- | ≥ | 18/-% | 40/- | - |
11 | 10Cr9Mo1VNbN | ≥ | ≥ | 20/16% | 40/27 | ≤ |
12 | 10Cr9MoW2VNbBN | ≥ | ≥ | 20/16% | 40/27 | ≤ |
Kushivirira
Kukora Kwemadziro uye Kwekunze Diameter:
Kana pasina zvakakosha zvinodiwa, pombi ichaendeswa seyakajairika dhayamita yekunze uye yakajairika madziro ukobvu. As follow sheet
Classification zita | Nzira yekugadzira | Kukura kwepombi | Kushivirira | |||
Normal giredhi | High grade | |||||
WH | Kupisa Yakakungurutswa (extrude) pombi | Norminal kunze Diameter (D) | <57 | 士 0.40 | ±0,30 | |
57〜325 | SW35 | ±0.75%D | ±0.5%D | |||
S>35 | ±1%D | ±0.75%D | ||||
>325 〜6. | + 1%D kana + 5.Tora diki 一2 | |||||
>600 | + 1%D kana + 7,Tora mudiki 一2 | |||||
Norminal Wall Kukobvu (S) | <4.0 | ±|・丨) | ±0.35 | |||
>4.0-20 | + 12.5%S | ±10%S | ||||
>20 | DV219 | ±10%S | ±7.5%S | |||
心219 | + 12.5%S -10%S | 土10%S |
WH | Pombi yekuwedzera inopisa | Norminal kunze Diameter (D) | zvose | ±1%D | ±0.75%. |
Norminal Wall Kukobvu (S) | zvose | + 20%S -10%S | + 15%S -io%s | ||
WC | Cold drawn (yakakungurutswa) Ppipe | Norminal kunze Diameter (D) | <25.4 | ±'L1j | - |
>25.4 〜4() | ±0.20 | ||||
>40〜50 | |:0.25 | - | |||
>50〜60 | ±0.30 | ||||
>60 | ±0.5%D | ||||
Norminal Wall Kukobvu (S) | <3.0 | ±0.3 | ±0.2 | ||
>3.0 | S | ±7.5%S |
Urefu:
Iyo yakajairika urefu hwemapombi esimbi ndeye 4 000 mm ~ 12 000 mm. Mushure mekubvunzana pakati pemutengesi nemutengi, uye kuzadza chibvumirano, inogona kuendeswa simbi mapaipi nehurefu hunopfuura 12 000 mm kana kupfupika kupfuura I 000 mm asi kwete kupfupika kupfuura 3 000 mm; hurefu hupfupi Huwandu hwepombi dzesimbi dziri pasi pe 4,000 mm asi dzisingasviki 3,000 mm hadzifanire kudarika 5% yehuwandu hwemapombi esimbi akaunzwa.
Delivery uremu:
Kana pombi yesimbi ichiunzwa zvinoenderana nedhayamita rekunze rekunze uye ukobvu hwemadziro hwezita kana dhayamita yemukati yemukati uye dhayamita remadziro, pombi yesimbi inounzwa zvinoenderana nehuremu chaihwo. Inogonawo kuendeswa maererano nehuremu hwe theoretical.
Kana iyo pombi yesimbi inounzwa maererano nezita rekunze dhayamita uye hushoma rusvingo ukobvu, pombi yesimbi inounzwa maererano nehuremu chaihwo; mapato ekupa nekudiwa anotaurirana. Uye inoratidzwa muchibvumirano. Iyo pombi yesimbi inogonawo kuendeswa maererano nehuremu hwe theoretical.
Weight tolerance:
Zvinoenderana nezvinodiwa nemutengi, mushure mekubvunzana pakati pemutengesi nemutengi, uye muchibvumirano, kutsauka pakati pehuremu chaihwo uye huremu hwekufungidzira hwepombi yesimbi yekutakura huchasangana nezvinodiwa zvinotevera:
a) Single simbi pombi: ± 10%;
b) Batch rimwe nerimwe remapombi esimbi ane saizi shoma yegumi t: ± 7.5%.
Test Chinodiwa
Hydraustatic Test:
Iyo pombi yesimbi inofanirwa kuongororwa hydraulically imwe neimwe. Iyo yakanyanya test pressure ndeye 20 MPa. Pasi pekumanikidzwa kwekuedza, nguva yekudzikamisa inofanira kunge isiri pasi pe10 s, uye pombi yesimbi haifaniri kudonha.
Mushure mekunge mushandisi abvuma, iyo hydraulic bvunzo inogona kutsiviwa needdy yazvino kuyedza kana magineti flux kuvuza kuyedzwa.
Nondestructive Test:
Mapaipi anoda kuongororwa zvakanyanya anofanirwa kuongororwa ultrasonically imwe neimwe. Mushure mokunge nhaurirano inoda kubvumirwa kwebato uye inotsanangurwa muchibvumirano, kumwe kuedza kusina kuparadza kunogona kuwedzerwa.
Flattening Test:
Machubhu ane dhayamita rekunze rakakura kudarika 22 mm achaiswa muyedzo yekubata bata. Hapana delamination inooneka, mavara machena, kana tsvina inofanirwa kuitika panguva yese yekuyedza.
Flaring Test:
Zvinoenderana nezvinodiwa nemutengi uye zvakataurwa muchibvumirano, pombi yesimbi ine dhayamita yekunze ≤76mm uye ukobvu hwemadziro ≤8mm inogona kuitwa flaring test . Kuedza kwakaitwa pakamuri tembiricha ine taper ye60 °. Mushure mekupisa, mwero wekupisa wedhayamita yekunze unofanirwa kusangana nezvinodiwa zvetafura inotevera, uye zvinhu zvekuyedza hazvifanirwe kuratidza kutsemuka kana kubvaruka.
Simbi Type
| Kunze dhayamita yekupisa mwero wesimbi pombi/% | ||
Inner Diameter/Outer Diameter | |||
<0.6 | >0.6 〜0.8 | >0.8 | |
High-quality carbon structural simbi | 10 | 12 | 17 |
Structural alloy simbi | 8 | 10 | 15 |
• Idhayamita yemukati inoverengerwa sampuli. |