Kumukūʻai kūpono no Kina Uku Uku Paʻa ʻAʻole Hoʻoleʻa ʻAi ʻAi ʻAi ʻAi ʻAi ʻAi ʻAi ʻEleʻele Paipu Hao ʻEleʻele
Nānā nui
ʻO ke kūlana kiʻekiʻe kiʻekiʻe a me ka maikaʻi o ka hōʻaiʻē ʻana ke kū nei kā mākou mau loina, e kōkua iā mākou ma kahi kūlana kiʻekiʻe. ʻO ka hoʻopili ʻana i ka manaʻo o ka "quality first, consumer supreme" no Boiler Pipe, Ua hōʻoia mākou i ka maikaʻi, inā ʻaʻole hauʻoli nā mea kūʻai aku i ka maikaʻi o nā huahana, hiki iā ʻoe ke hoʻi i loko o 7 mau lā me ko lākou mau mokuʻāina mua. Manaʻo mākou e alakaʻi ka pilina ʻoihana maikaʻi i nā pōmaikaʻi like a me ka hoʻomaikaʻi ʻana no nā ʻaoʻao ʻelua. I kēia manawa ua hoʻokumu mākou i nā pilina pili lōʻihi a kūleʻa me nā mea kūʻai aku he nui ma o ko lākou hilinaʻi i kā mākou lawelawe maʻamau a me ka kūpaʻa i ka hana ʻoihana. Loaʻa iā mākou ka inoa kiʻekiʻe ma o kā mākou hana maikaʻi. ʻOi aku ka maikaʻi o ka hana e manaʻo ʻia e like me kā mākou kumu o ka pono. E mau ana ka haipule a me ke kupaa.
ʻO ka paipu boiler a pau i koi ʻia i ka NDT e hōʻoia ʻaʻole ʻaʻohe hemahema maikaʻi e hiki ai ke pilikia. Loaʻa ka NDT i nā ʻano hoʻāʻo he nui, ma laila, ʻo Ultrosonic, X-Ray, Eddy Current a me Magnetic Flux Leakage i hoʻohana nui ʻia, ʻoiai ua hoʻohana ʻia lākou a pau e nānā i nā hemahema e like me nā lua, pores, inclusions, māwae, akā he ʻokoʻa ko lākou pono. ka ho'āʻo hemahema ʻokoʻa kūpono:
Ultrasonic
He kūpono no nā mea like ʻole he nui; Loaʻa ka maikaʻi o ka hoʻāʻo ʻana i nā hemahema e like me ka hui ʻole, ka māwae, ka delamination, ke kiʻekiʻe o ka ʻike; loaʻa ka ikaika komo kiʻekiʻe, hiki ke hoʻohana ʻia e ʻike i nā hemahema o loko o nā specimens i kahi ākea ākea nui; pololei ka wahi hemahema; ʻike kiʻekiʻe, hiki ke ʻike i nā hemahema o ka liʻiliʻi liʻiliʻi i loko o ka specimen; ke kumu kūʻai haʻahaʻa, ka wikiwiki wikiwiki, nā lako māmā, ʻaʻohe pōʻino i ke kino kanaka a me ke kaiapuni, maʻalahi e hoʻohana ma ka pūnaewele
Akā paʻakikī ka hana ʻana i ka qualitative a quantitative analysis of the defects in specimens; paʻakikī ke ʻike i ke ʻano me ke ʻano paʻakikī a i ʻole ke ʻano maʻamau; ʻo ka wahi, ka hoʻonohonoho ʻana a me ke ʻano o ka hemahema i ka hopena o ka ʻike; ʻO ka nui a me ka nui o ka palaoa ka mea nui i ka ʻike; ʻAʻole intuitive nā hopena a ʻaʻohe moʻolelo hōʻike pololei o nā hopena hōʻike i ka wā i hoʻohana ʻia ai ke ʻano hoʻohālikelike pulse A-type manual.
X-Ray
E like me ka ultrosonic, ua hoʻohana ʻia lāua e nānā i nā hemahema o loko, ua hoʻohana nui ʻia ka X-ray e nānā i ka weld seam a me nā huahana hoʻolei, ʻoi aku ka weld seam, hiki ke ʻike pono i nā hemahema leo e like me ka porosity, slag inclusion and porosity, akā paʻakikī. e ʻike i nā hemahema o ka wahi e like me ka delamination a me ka māwae. Hiki i ka X-ray ke nānā pono i ka nui, kahi a me ke ʻano o ka hemahema, akā ʻaʻole ia e pili i ka hemahema o ka wahi, a e hōʻemi ʻia ka pololei o ka ʻike inā ʻaʻole kūpono ke kuhi hewa a me ke kihi o ka hihi. kiʻekiʻe ke kumukūʻai, paʻakikī ka hana
ʻO Eddy Kau
ʻAʻole ʻike hou ʻia ʻo Eddy Current a me Magnetic Flux Leakage e pili ana i ka maikaʻi o ka surfact, a ʻo ka hōʻailona i ʻike ʻia he hōʻailona uila, hiki ke hoʻohana ʻia e hoʻomaʻamaʻa i ka mālama ʻana, hana hou a me ka hoʻohālikelike ʻana a me ka hoʻoili ʻana. Loaʻa iā ia ka ʻike kiʻekiʻe a me kahi hōʻailona laina maikaʻi i kekahi ʻano no nā hemahema ma luna a kokoke paha i ka ʻili o ka mea hana, hiki ke hoʻohana ʻia no ka hoʻokele maikaʻi a me ka mana; hiki ke hoʻāʻo ʻia ma ka wela kiʻekiʻe, ka ʻāpana haiki o ka mea hana a me ka paia puka hohonu (me ka paia o ka paipu); Hiki ke ho'āʻo ʻia nā mea nonmetallic hiki ke hoʻoulu i nā au eddy, e like me ka graphite; i ka wā e ʻike ai, ʻaʻole pono ka coil e hoʻopili i ka mea hana a i ʻole ka mea hoʻohui, no laila wikiwiki ka wikiwiki o ka ʻike.
Akā, he conductive ke kumuhana a kūpono wale no ka ʻike ʻana i nā hemahema o ka ʻili metala; ʻo ka hohonu o ka ʻike ʻana a me ka ʻike ʻike he kūʻē. Ke alakaʻi nei i ka ET ma kahi mea, pono ia e noʻonoʻo piha e like me ka mea, ka ʻāina a me ka maʻamau nānā, a laila e hoʻoholo i ka hoʻolālā ʻike a me nā ʻenehana ʻenehana; ke hoʻohana ʻia ka through-coil no ET, ʻaʻole hiki ke hoʻoholo i ke kūlana kikoʻī ma ka pōʻai o ka hemahema; paʻakikī ka ʻike ʻana i nā specimens me nā ʻano paʻakikī
Hoʻokuʻu ʻia ʻo Magnetic Flux Leakage
E like me Eddy Current, ʻaʻohe nui o ka reuqirement e pili ana i ka maikaʻi o ka surfact, a ʻo ka hōʻailona ʻike ʻia he hōʻailona uila, hiki ke hoʻohana ʻia i nā kikohoʻe e hoʻomaʻamaʻa i ka mālama ʻana, ka hana hou ʻana a me ka hoʻohālikelike ʻikepili a me ka hana ʻana. Hiki ke hoʻokō ʻia ka helu mua o nā hemahema. ʻAʻole hiki i kēia quantization ke hoʻomaopopo wale i ka hoʻoholo ʻana i nā hemahema, akā hana pū kekahi i kahi loiloi mua o ke ʻano o ka pōʻino o nā hemahema; no nā paipu me ka mānoanoa o ka pā ma lalo o 30mm, hiki iā ia ke ʻike i nā hemahema o ka paia o loko a me waho; no ka mea he maʻalahi ka hoʻohana ʻana, ʻike kiʻekiʻe ka maikaʻi a ʻaʻole hiki ke loaʻa ka pollution
Akā, pili wale i nā mea ferromagnetic. No ka mea, ʻo ka magnetization ka pae mua o ka ʻike leakage magnetic flux, ua kokoke ka permeability o nā mea non-ferromagnetic i ka 1, a ʻaʻole e loli ke kahua magnetic a puni ka defect ma muli o ke ʻano permeability, no laila ka leakage flux magnetic. ʻaʻole e hiki mai; ʻO ka ʻōlelo koʻikoʻi, ʻaʻole hiki i ka hoʻāʻo ʻana i ka leakage flux magnetic ke ʻike i nā hemahema i nā mea ferromagnetic. ʻAʻole kūpono ka hoʻāʻo ʻana i ka leakage flux magnetic no ka hoʻāʻo ʻana i nā specimens me nā ʻili i uhi ʻia a i uhi ʻia paha; ʻAʻole kūpono ka ʻike leakage magnetic no ka specimen me ka paʻakikī. ʻAʻole kūpono ka ʻike leakage flux magnetic no ka ʻike ʻana i nā māwae haiki, ʻoi aku ka nui o nā māwae pani.
Palapala noi
Hoʻohana nui ia no ka hana ʻana i ke kila kila kila kiʻekiʻe, ke kila hoʻoheheʻe ʻia a me ke kila wela-kū ʻole i nā paipu kila maʻemaʻe no ke kaomi kiʻekiʻe a ma luna o nā paipu paila mahu.
Hoʻohana nui ʻia no ke kiʻekiʻe kiʻekiʻe a me ka lawelawe wela o ka paila (Superheater tube, reheater tube, ea alakaʻi paipu, pahu mahu nui no nā boiler kiʻekiʻe a kiʻekiʻe). Ma lalo o ka hana o ke kinoea flue wela kiʻekiʻe a me ka mahu wai, e oxidize a corrode ka paipu. Pono ka paipu kila i ke kūpaʻa kiʻekiʻe, ke kūpaʻa kiʻekiʻe i ka oxidation a me ka corrosion, a me ka paʻa paʻa.
Papa Nui
Papa o ke kila kila kila kiʻekiʻe: 20g, 20mng, 25mng
Ke kila kila kila: 15mog, 20mog, 12crmog, 15crmog, 12cr2mog, 12crmovg, 12cr3movsitib, etc.
Papa o ke kila wela pale-pale: 1cr18ni9 1cr18ni11nb
Mea Kimia
Papa | ʻAno maikaʻi Papa | Waiwai Kemika | ||||||||||||||
C | Si | Mn | P | S | Nb | V | Ti | Cr | Ni | Cu | Nd | Mo | B | Als" | ||
不大于 | 不小于 | |||||||||||||||
Q345 | A | 0.20 | 0.50 | 1.70 | 0.035 | 0.035 | 0.30 | 0.50 | 0.20 | 0.012 | 0.10 | — | — | |||
B | 0.035 | 0.035 | ||||||||||||||
C | 0.030 | 0.030 | 0.07 | 0.15 | 0.20 | 0.015 | ||||||||||
D | 0.18 | 0.030 | 0.025 | |||||||||||||
E | 0.025 | 0.020 | ||||||||||||||
Q390 | A | 0.20 | 0.50 | 1.70 | 0.035 | 0.035 | 0.07 | 0.20 | 0.20 | 0.3. | 0.50 | 0.20 | 0.015 | 0.10 | — | — |
B | 0.035 | 0.035 | ||||||||||||||
C | 0.030 | 0.030 | 0,015 | |||||||||||||
D | 0.030 | 0.025 | ||||||||||||||
E | 0.025 | 0.020 | ||||||||||||||
Q42O | A | 0.20 | 0.50 | 1.70 | 0.035 | 0.035 | 0.07 | 0.2. | 0.20 | 0.30 | 0.80 | 0.20 | 0.015 | 0.20 | — | — |
B | 0.035 | 0.035 | ||||||||||||||
C | 0.030 | 0.030 | 0.015 | |||||||||||||
D | 0.030 | 0.025 | ||||||||||||||
E | 0.025 | 0.020 | ||||||||||||||
Q46O | C | 0.20 | 0.60 | 1.80 | 0.030 | 0.030 | 0.11 | 0.20 | 0.20 | 0.30 | 0.80 | 0.20 | 0.015 | 0.20 | 0.005 | 0.015 |
D | 0.030 | 0.025 | ||||||||||||||
E | 0.025 | 0.020 | ||||||||||||||
Q500 | C | 0.18 | 0.60 | 1.80 | 0.025 | 0.020 | 0.11 | 0.20 | 0.20 | 0.60 | 0.80 | 0.20 | 0.015 | 0.20 | 0.005 | 0.015 |
D | 0.025 | 0.015 | ||||||||||||||
E | 0.020 | 0.010 | ||||||||||||||
Q550 | C | 0.18 | 0.60 | 2.00 | 0.025 | 0,020 | 0.11 | 0.20 | 0.20 | 0.80 | 0.80 | 0.20 | 0.015 | 0.30 | 0.005 | 0.015 |
D | 0.025 | 0,015 | ||||||||||||||
E | 0.020 | 0.010 | ||||||||||||||
Q62O | C | 0.18 | 0.60 | 2.00 | 0.025 | 0.020 | 0.11 | 0.20 | 0.20 | 1.00 | 0.80 | 0.20 | 0.015 | 0.30 | 0.005 | 0.015 |
D | 0.025 | 0.015 | ||||||||||||||
E | 0.020 | 0.010 | ||||||||||||||
Koe wale no ka helu Q345A a me Q345B, pono e komo i ke kila ma kahi li'ili'i o ho'okahi o na mea huapalaoa ho'oma'ema'e Al, Nb, V, a me Ti. E like me nā mea e pono ai, hiki i ka mea hoʻolako ke hoʻohui i hoʻokahi a i ʻole nā mea ʻai i hoʻomaʻemaʻe ʻia, ʻo ka waiwai kiʻekiʻe Pono e hoʻokō i nā koi i ka papaʻaina. Ke hui pū ʻia, Nb + V + Ti <0.22% °No nā māka Q345, Q390, Q420 a me Q46O, Mo + Cr <0.30% oKe hoʻohana ʻia kēlā me kēia papa o Cr a me Ni ma ke ʻano he koena, ʻaʻole pono ka ʻike o Cr a me Ni. ʻoi aku ma mua o 0.30%; i ka wā e pono ai e hoʻohui ʻia, pono e hoʻokō i kāna ʻike i nā koi i ka papaʻaina a i ʻole e hoʻoholo ʻia e ka mea hoʻolako a me ka mea kūʻai mai ma o ke kūkākūkā ʻana. ʻaʻole e hana ʻia. Inā hoʻohui ʻia ʻo Al, Nb, V, Ti a me nā mea hoʻohui ʻē aʻe me ka hoʻoponopono nitrogen i ke kila, ʻaʻole i kaupalena ʻia ka maʻiʻo nitrogen. Pono e hōʻike ʻia ka maʻiʻo nitrogen fixation ma ka palapala hōʻoia maikaʻi. 'I ka hoʻohana 'ana i ka aluminika a pau, ka huina alumini ma AIt ^ 0.020% B |
Waiwai Mekani
No | Papa | Waiwai Mekani | ||||
|
| Kuʻi | Hāʻawi | Hooloihi | Ka hopena (J) | Ka lima lima |
1 | 20G | 410- | ≥ | 24/22% | 40/27 | — |
2 | 20MnG | 415- | ≥ | 22/20% | 40/27 | — |
3 | 25MnG | 485- | ≥ | 20/18% | 40/27 | — |
4 | 15MoG | 450- | ≥ | 22/20% | 40/27 | — |
6 | 12CrMoG | 410- | ≥ | 21/19% | 40/27 | — |
7 | 15CrMoG | 440- | ≥ | 21/19% | 40/27 | — |
8 | 12Cr2MoG | 450- | ≥ | 22/20% | 40/27 | — |
9 | 12Cr1MoVG | 470- | ≥ | 21/19% | 40/27 | — |
10 | 12Cr2MoWVTiB | 540- | ≥ | 18/-% | 40/- | — |
11 | 10Cr9Mo1VNbN | ≥ | ≥ | 20/16% | 40/27 | ≤ |
12 | 10Cr9MoW2VNbBN | ≥ | ≥ | 20/16% | 40/27 | ≤ |
Hoʻomanawanui
ʻO ka mānoanoa o ka pā a me ka anawaena o waho:
Inā ʻaʻohe koi kūikawā, e hāʻawi ʻia ka paipu e like me ke anawaena o waho maʻamau a me ka mānoanoa o ka paia. E like me ka pepa ma hope
Hoʻokaʻawale ʻana | Ke ano hana | Ka nui o ka paipu | Hoʻomanawanui | |||
Papa maʻamau | Papa kiʻekiʻe | |||||
WH | Paipu Wela Rolled(extrude) | Anawaena waho maʻamau (D) | <57 | 士 0.40 | ±0,30 | |
57 〜325 | SW35 | ±0.75%D | ±0.5%D | |||
S>35 | ±1%D | ±0.75%D | ||||
>325 ~6.. | + 1%D a i ʻole + 5. E lawe i hoʻokahi liʻiliʻi一2 | |||||
>600 | + 1%D a i ʻole + 7,E lawe i hoʻokahi liʻiliʻi一2 | |||||
Mānoanoa Pāpā Mānoanoa (S) | <4.0 | ±|・丨) | ±0.35 | |||
>4.0-20 | + 12.5%S | ±10%S | ||||
>20 | DV219 | ±10%S | ±7.5%S | |||
心219 | + 12.5%S -10%S | 土10%S |
WH | Paipu hoonui wela | Anawaena waho maʻamau (D) | pau loa | ±1%D | ±0.75%. |
Mānoanoa Pāpā Mānoanoa (S) | pau loa | + 20%S -10%S | + 15%S -io%s | ||
wc | Huki anu (rolled) Ppipe | Anawaena waho maʻamau (D) | <25.4 | ± 'L1j | — |
>25.4 〜4() | ±0.20 | ||||
>40 〜50 | |:0.25 | — | |||
>50 〜60 | ±0.30 | ||||
>60 | ±0.5%D | ||||
Mānoanoa Pāpā Mānoanoa (S) | <3.0 | ±0.3 | ±0.2 | ||
>3.0 | S | ±7.5%S |
Ka lōʻihi:
ʻO ka lōʻihi maʻamau o nā paipu kila he 4 000 mm ~ 12 000 mm. Ma hope o ke kūkākūkāʻana ma waena o ka mea hoʻolako a me ka mea kūʻai aku, a hoʻopiha i kaʻaelike, hiki ke hāʻawiʻia i nā paipu kila me ka lōʻihi ma mua o 12 000 mm a iʻole ka pōkole ma mua o I 000 mm akāʻaʻole iʻoi aku ka pōkole ma mua o 3 000 mm; ka lōʻihi pōkole ʻO ka helu o nā paipu kila ma lalo o 4,000 mm akā ʻaʻole i emi iho ma mua o 3,000 mm ʻaʻole ia ma mua o 5% o ka huina o nā paipu kila i hāʻawi ʻia.
Kaumaha lawe:
Ke hāʻawiʻia ka paipu kila e like me ke anawaena o waho a me ka mānoanoa o ka paia nominal a iʻole ke anawaena o loko a me ka mānoanoa o ka paia nominal, e hāʻawiʻia ka paipu kila e like me ke kaumaha maoli. Hiki ke hāʻawi ʻia e like me ke kaumaha theoretical.
Ke hāʻawiʻia ka paipu kila e like me ke anawaena o waho a me ka mānoanoa liʻiliʻi o ka paia, hāʻawiʻia ka paipu kila e like me ke kaumaha maoli; kūkākūkā nā ʻaoʻao hoʻolako a koi. A ua hōʻike ʻia ma ka ʻaelike. Hiki ke hāʻawi ʻia ka paipu kila e like me ke kaumaha theoretical.
Kaumaha kaumaha:
E like me nā koi o ka mea kūʻai aku, ma hope o ke kūkākūkā ʻana ma waena o ka mea hoʻolako a me ka mea kūʻai aku, a ma ka ʻaelike, ʻo ka ʻokoʻa ma waena o ke kaumaha maoli a me ke kaumaha theoretical o ka paipu kila hāʻawi e hoʻokō i kēia mau koi:
a) Paipu kila hoʻokahi: ± 10%;
b) ʻO kēlā me kēia pūʻulu o nā paipu kila me ka liʻiliʻi loa o 10 t: ± 7.5%.
Koi hoao
Hōʻike Hydraustatic:
Pono e ho'āʻo hydraulically ka paipu kila i kēlā me kēia. ʻO 20 MPa ke kaomi hoʻāʻo kiʻekiʻe. Ma lalo o ke kaomi ho'āʻo, ʻaʻole i emi iho ka manawa stabilization ma mua o 10 s, a ʻaʻole e kahe ka paipu kila.
Ma hope o ka ʻae ʻana o ka mea hoʻohana, hiki ke hoʻololi ʻia ka hoʻāʻo hydraulic e ka eddy current testing a i ʻole ka hoʻāʻo leakage flux magnetic.
Ho'āʻo Nondestructive:
ʻO nā paipu e koi aku i ka nānā hou aku e pono ke nānā ʻia me ka ultrasonically. Ma hope o ke kūkākūkā e koi i ka ʻae o ka ʻaoʻao a ua kuhikuhi ʻia i loko o ka ʻaelike, hiki ke hoʻohui ʻia nā hoʻāʻo ʻole luku ʻē aʻe.
Ho'āʻo palahalaha:
ʻO nā paipu me ke anawaena o waho i ʻoi aku ma mua o 22 mm e kau ʻia i kahi hoʻāʻo palahalaha. ʻAʻole pono e ʻike ʻia ka delamination, nā kiko keʻokeʻo, a me nā haumia i ka wā o ka hoʻokolohua holoʻokoʻa.
ʻO ka hoʻāʻo ʻana i ke ahi:
E like me nā koi o ka mea kūʻai aku a i ʻōlelo ʻia ma ka ʻaelike, hiki ke hana ʻia ka paipu kila me ke anawaena o waho ≤76mm a me ka mānoanoa pā ≤8mm. Hana ʻia ka hoʻokolohua ma ka lumi wela me kahi taper o 60 °. Ma hope o ka puhi ʻana, pono e hoʻokō ka nui o ke anawaena o waho i nā koi o ka papa ʻaina aʻe, a ʻaʻole pono e hōʻike ka mea hoʻāʻo i nā māwae a i ʻole nāha.
ʻAno kila
| ʻO ke anawaena o waho o ka lapalapa o ka paipu kila/% | ||
Ka anawaena o loko/ka anawaena o waho | |||
<0.6 | >0.6 〜0.8 | >0.8 | |
ʻO ke kila hoʻolālā kalapona kiʻekiʻe | 10 | 12 | 17 |
kila kila kila | 8 | 10 | 15 |
• Ua helu ʻia ke anawaena o loko no ka hāpana. |