XUSUUSINTA EE XAALADAHA IYO TABING API 5ct 5ct Daabacaaddii sagaalaad-2012
| Heerka: API 5ct 5ct | Alloy ama maya: maya |
| Kooxda Fasalka: J55, K55, N80, L80, P110, iwm | Codsi: tuubbooyin saliid ah & tuubbada |
| Dhumucdii: 1 - 100 mm | Daweynta Dusha sare: Shuruudda macaamiisha |
| Dhexroor ka baxsan (wareega): 10 - 1000 mm | Farsamada: kulul |
| Dhererka: R1, R2, R3 | Daaweynta kuleylka: ka daadashada & caadi |
| Qaabka Qaybta: wareega | Tuubbo gaar ah: laabatooyin gaagaaban |
| Goobta asalka ah: Shiinaha | Adeegsiga: saliid iyo gaas |
| Shahaadaynta: Iso9001: 2008 | Tijaabada: ndt |
Tuubooyin gudahaApi5ctwaxaa inta badan loo isticmaalaa qoditaanka ceelasha saliidda iyo gaaska iyo gaadiidka saliida iyo gaaska. Cindinta saliida ayaa inta badan loo isticmaalaa in lagu taageero darbiga ceelka ah inta lagu gudajiro iyo ka dib dhameystirka ceelka si loo hubiyo hawlgalka caadiga ah ee ceelka iyo dhameystirka ceelka.
Fasalka: J55, K55, N80, L80, P110, iwm, iwm
| Heer u qaybin | Teeb ku qorid | C | Mn | Mo | Cr | Ni | Cu | P | s | Si | ||||
| min | dixiri | min | dixiri | min | dixiri | min | dixiri | dixiri | dixiri | dixiri | dixiri | dixiri | ||
| 1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 | 14 | 15 |
| H40 | - | - | - | - | - | - | - | - | - | - | - | - | 0.03 | - |
| J55 | - | - | - | - | - | - | - | - | - | - | - | - | 0.03 | - |
| K55 | - | - | - | - | - | - | - | - | - | - | - | - | 0.03 | - |
| N80 | 1 | - | - | - | - | - | - | - | - | - | - | 0.03 | 0.03 | - |
| N80 | Q | - | - | - | - | - | - | - | - | - | - | 0.03 | 0.03 | - |
| R95 | - | - | 0.45 c | - | 1.9 | - | - | - | - | - | - | 0.03 | 0.03 | 0.45 |
| L80 | 1 | - | 0.43 a | - | 1.9 | - | - | - | - | 0.25 | 0.35 | 0.03 | 0.03 | 0.45 |
| L80 | 9cr | - | 0.15 | 0.3 | 0.6 | 0 90 | 1.1 | 8 | 10 | 0.5 | 0.25 | 0.02 | 0.03 | 1 |
| L80 | 13CR | 0.15 | 0.22 | 0.25 | 1 | - | - | 12 | 14 | 0.5 | 0.25 | 0.02 | 0.03 | 1 |
| C30 | 1 | - | 0.35 | - | 1.2 | 0.25 b | 0.85 | - | 1.5 | 0.99 | - | 0.02 | 0.03 | - |
| T95 | 1 | - | 0.35 | - | 1.2 | 0.25 b | 0.85 | 0 40 | 1.5 | 0.99 | - | 0 020 | 0.01 | - |
| C110 | - | - | 0.35 | - | 1.2 | 0.25 | 1 | 0.4 | 1.5 | 0.99 | - | 0.02 | 0.005 | - |
| P1i0 | e | - | 一 | - | - | - | - | - | - | - | - | 0.030 e | 0.030 e | - |
| Qi25 | 1 | - | 0.35 | 1.35 | - | 0.85 | - | 1.5 | 0.99 | - | 0.02 | 0.01 | - | |
| Waxyaabaha la soo bandhigay ee la muujiyey waa in lagu soo sheegaa falanqaynta wax soo saarka | ||||||||||||||
| Waxyaabaha kaarboon ee loo yaqaan 'kaarboon' ee loogu talagalay L80 waa la kordhin karaa ilaa 0.50% ugu badnaan haddii sheygu yahay saliida ama prommer-ka daadsan. | ||||||||||||||
| B Waxyaabaha molybdenum ee loogu talagalay Fasalka C90 Nooca 1 ma laha dulqaad ugu yar haddii darbiga darbiga ay ka yar tahay 17.78 mm. | ||||||||||||||
| c Kaararka kaarboon loogu talagalay r95 waxaa laga yaabaa in loo kordhiyo ilaa iyo boqolkiiba 0.55% haddii sheygu yahay saliid. | ||||||||||||||
| D Waxyaabaha molybdenum Nooca T95 ee Nooca 1 ayaa laga yaabaa in lagu yareeyo ugu yaraan 0.15% ugu yaraan haddii dhumucda darbiga ay ka yar tahay 17.78 mm. | ||||||||||||||
| E ee EW Fasalka P110, nuxurka fosfooraska ah wuxuu noqon doonaa 0.020% ugu badnaan iyo salka sulfur ka kooban 0.010% ugu badnaan. | ||||||||||||||
| Heer u qaybin | Teeb ku qorid | Wadarta guud ee rar | Xoog wax soo saar | Awooda TSensile | Adkayna, c | Dhumuc daruur cayiman | Kala duwanaanshaha adag ee la oggol yahayb | ||
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| min | dixiri |
| Saacadsho | Dhugeeyo | mm | Saacadsho |
| H40 | - | 0.5 | 276 | 552 | 414 | - | - | - | - |
| J55 | - | 0.5 | 379 | 552 | 517 | - | - | - | - |
| K55 | - | 0.5 | 379 | 552 | 655 | - | - | - | - |
| N80 | 1 | 0.5 | 552 | 758 | 689 | - | - | - | - |
| N80 | Q | 0.5 | 552 | 758 | 689 | - | - | - | - |
| R95 | - | 0.5 | 655 | 758 | 724 | - | - | - | - |
| L80 | 1 | 0.5 | 552 | 655 | 655 | 23.0 | 241.0 | - | - |
| L80 | 9cr | 0.5 | 552 | 655 | 655 | 23.0 | 241.0 | - | - |
| L80 | lccr | 0.5 | 552 | 655 | 655 | 23.0 | 241.0 | - | - |
| C30 | 1 | 0.5 | 621 | 724 | 689 | 25.4 | 255.0 | ≤12.70 | 3.0 |
| 12.71 ilaa 19.04 | 4.0 | ||||||||
| 19.05 ilaa 25.39 | 5.0 | ||||||||
| ≥25.4 | 6.0 | ||||||||
| T95 | 1 | 0.5 | 655 | 758 | 724 | 25.4 | 255 | ≤12.70 | 3.0 |
| 12.71 ilaa 19.04 | 4.0 | ||||||||
| 19.05 ilaa 25.39 | 5.0 | ||||||||
| ≥25.4 | 6.0 | ||||||||
| C110 | - | 0.7 | 758 | 828 | 793 | 30.0 | 286.0 | ≤12.70 | 3.0 |
| 12.71 ilaa 19.04 | 4.0 | ||||||||
| 19.05 ilaa 25.39 | 5.0 | ||||||||
| ≥25.4 | 6.0 | ||||||||
| P110 | - | 0.6 | 758 | 965 | 862 | - | - | - | - |
| Q125 | 1 | 0.65 | 862 | 1034 | 931 | b | - | ≤12.70 | 3.0 |
| 12.71 ilaa 19.04 | 4.0 | ||||||||
| 19.05 | 5.0 | ||||||||
| aHaddii ay dhacdo khilaaf, sheybaarka rockwell c ee adag ee crwedness waxaa loo isticmaali doonaa habka garsooraha. | |||||||||
| bXaddiddo adag lama cayimin, laakiin kala duwanaanshaha ugu badan ayaa lagu xadiday sidii wax soo saar ah oo waafaqsan 7.8 iyo 7.9. | |||||||||
| cWixii ah baaritaanka darbiyada ee derbiga ee fasalada L80 (dhammaan noocyada), C90, T95 iyo C110, shuruudaha lagu sheegay cabirka HRC waa ugu badnaan celcelis ahaan. | |||||||||
Marka laga soo tago hubinta ka kooban kiimikada iyo guryaha farsamada, tijaabooyinka hydrostatic-ka waxaa lagu sameeyaa mid mid, iyo tijaabooyin ololaya iyo fajacaada ayaa la sameeyaa. . Intaas waxaa sii dheer, waxaa jira shuruudo gaar ah oo loogu talagalay micrombarjire, cabirkii hadhuudhka, iyo lakabka dabacsan ee tuubbada birta ee dhamaatay.
Tijaabada Tsinsan:
1. Loogu talagalay sheyga birta ee badeecada, soo saaraha waa inuu sameeyaa tijaabada khasabka ah. Wixii loogu talagalay electrice webpeed tuubbada, oo lagu dhejinayo doorashada soo-saaraha, imtixaanka TSensile waxaa lagu samayn karaa saxan bir ah oo loo adeegsado tuubbada birta ama cafiska lagu saleeyo tuubbada birta. Tijaabada lagu sameeyo sheyga waxaa sidoo kale loo isticmaali karaa tijaabada sheyga.
2. Tuubbooyinka baaritaanka waa in si aan kala sooc lahayn loo xusho. Marka loo baahan yahay baaritaanno badan, habka saambalka ayaa hubin doona in muunadaha la qaado ay matali karto bilowga iyo dhamaadka wareegga kuleylka kuleylka (haddii ay quseyso labada qaybood ee tuubada. Marka loo baahan yahay baaritaanno badan, qaabka waxaa laga soo qaadayaa tuubooyin kaladuwan marka laga reebo in muunadda tuubbada qaro weyn laga qaadi karo labada qaybood ee tuubada.
3. Muunadda tuubbada aan kala go 'lahayn ayaa laga qaadi karaa meel kasta oo ku saabsan wareegga tuubbada; Muunadda dharka lagu dhejiyo waa in laga qaataa qiyaastii 90 ° tol to tuumaha weld, ama ikhtiyaarka soo-saaraha. Muunado waxaa la qaadaa qiyaastii rubuc ka mid ah ballaca ballaadhan.
4. Si kastaba ha noqotee, marka loo eego tijaabada iyo ka dib, haddii diyaarinta muunadda lagu helo inuu cilad yahay ama uu jiro wax aan loo dulqaadan karin tijaabada, muunad ayaa laga yaabaa in lagu beddelo shay kale oo laga sameeyay tuubbo kale oo ka samaysan tuubbo kale.
5. Haddii baaritaan maroojin ah oo matalaya dufcad badeecooyin ma buuxiyo shuruudaha, soo-saaraha ayaa laga yaabaa inuu ka qaado 3 tuubbo oo isku mid ah isla qasacadaha tuubooyinka dib-u-eegista.
Haddii dhammaan imtixaannada muunadaha ay buuxiyaan shuruudaha, dufcaddu waxay u qalmaan marka laga reebo tuubada aan u qalmin oo markii hore la soo qaaday.
Haddii in ka badan hal shay oo loo qaado oo ah mid muunad muunad ah ama mid ama in ka badan oo sanbaash ah oo dib u soo celin ah ma buuxiyo shuruudaha la cayimay, soo-saaraha ayaa laga yaabaa inuu ku kormeero dufcaddii tuubbada mid mid.
Dufcaddii dufcadda la diiday ee badeecadaha waa lagu dhajin karaa oo lagu celin karaa sidii dufcad cusub.
Tijaabada Fudud:
1. Tijaabada tijaabadadu waxay noqon doontaa giraan tijaabo ah ama dhamaadka goyn kama yar tahay 63.5mm (2-1 / 2in).
2. Muunooyinka waxaa laga yaabaa in la jaro ka hor daaweynta kuleylka ka hor, laakiin waxaa lagu dari karaa isla daaweynta kuleylka oo kale maadaama tuubbada la matalay. Haddii baaritaanka dufcaddu la isticmaalo, tallaabooyinka waa in loo qaadaa si loo garto xiriirka ka dhexeeya muunadda iyo tuubada shayga. Fooras kasta oo ku dhex jira dufcad kasta waa in la jajabiyaa.
3. Tijaabada waa in lagu jajabiyaa inta u dhexeysa laba taargooyin isbarbar socda. Qaab kasta oo ka mid ah muunadaha tijaabada tijaabada ah, mid ka mid ah Weld ayaa lagu jajabiyey 90 ° oo kan kalena wuxuu ka jabay 0 °. Tijaabada waa in la jajabiyaa ilaa darbiyada tuubbada ay la xiriiraan. Kahor masaafada u dhaxaysa taargooyinka isbarbar dhigaya waxay ka yar yihiin qiimaha la cayimay, dildilaacyo ama jabno waa inay ka muuqdaan qayb kasta oo ka mid ah qaabka. Inta lagu guda jiro howsha guud ee qalooca, ma jiri doono qaab-dhismeedka liita, welds aan wax ku oolmin, derexida, birta lagu gubiyo, ama ka-saarida birta.
4. Si kastaba ha noqotee, marka loo eego tijaabada iyo ka dib, haddii diyaarinta muunadda lagu helo inuu cilad yahay ama uu jiro wax aan loo dulqaadan karin tijaabada, muunad ayaa laga yaabaa in lagu beddelo shay kale oo laga sameeyay tuubbo kale oo ka samaysan tuubbo kale.
5. Haddii muunad matalayo tuubo ma buuxiyo shuruudaha la cayimay, soo-saaraha ayaa laga yaabaa inuu qaado muunad isla dhamaadka tuubada ee imtixaanka dheeriga ah illaa shuruudaha laga buuxiyo. Si kastaba ha noqotee, dhererka tuubbada dhamaatay ka dib sanbal qaadista waa inuusan ka yarayn 80% dhererka asalka ah. Haddii muunad muunad ah oo ka mid ah tuubbada tabobaradu ma buuxiso shuruudaha la cayimay, soo-saaraha ayaa laga yaabaa inuu ka qaado laba tuubooyin oo dheeri ah oo laga soo qaado dufcadaha badeecadaha oo laga jaro samballada dib-u-tijaabinta. Haddii natiijooyinka ka mid ah kuwan oo dhan ay buuxiyaan shuruudaha, dufcaddu waxay u qalmaan marka laga reebo tubbada marka loo eego tubada. Haddii mid ka mid ah muunadaha dib-u-celinta uusan buuxinin shuruudaha la cayimay, soo-saaraha ayaa laga yaabaa inuu tusayo tuubooyinka haray ee dufcaddii mid mid. Ikhtiyaarka soo-saaraha, dufcad kasta oo tuubbooyin ah ayaa dib loo daaweyn karaa oo loo isticmaali karaa sidii qashin cusub oo tuubooyin ah.
Imtixaanka Saamaynta:
1. Tuubbooyinka, muunad tusaalooyin ah waa in laga qaadaa wax badan oo badan (haddii aan la tusnaynin habraacyo diiwaangelin ah si ay u buuxiyaan shuruudaha sharciyeynta). Haddii amarku lagu hagaajiyo A10 (SR16), tijaabada waa qasab.
2. Qeexitaanka, 3 tuubooyin bir ah waa in laga qaadaa xaraash kasta oo tijaabooyin ah. Tuubbooyinka baaritaanka waa in si aan kala sooc lahayn loo xusho, habka saambalkuna waa in la hubiyaa in sanballada la bixiyay ay matali karaan bilowga iyo dhamaadka wareegga kuleylka iyo dhabarka dambe ee gacmaha lagu jiro daaweynta kuleylka.
3. Charpy v-notch tijaabada saamaynta
4. Si kastaba ha noqotee, marka loo eego tijaabada iyo ka dib, haddii diyaarinta muunadda lagu helo inuu cilad yahay ama uu jiro wax aan loo dulqaadan karin tijaabada, muunad ayaa laga yaabaa in lagu beddelo shay kale oo laga sameeyay tuubbo kale oo ka samaysan tuubbo kale. Muunadaha looma xisaabin karo si fudud oo loo xilsaarayo cilladaysan sababtoo ah ma buuxiyaan shuruudaha tamar ee ugu yar ee la nuugo.
5. Haddii natiijada ka badan hal shay ay ka hooseyso inta ugu yar ee loo baahan yahay tamarta ugu yar, ama natiijada hal shay ayaa ka yar tahay Shuruudda Tamarta Ugu Yar, Saddex shay oo dheeri ah ayaa laga qaadayaa isla isla markaana dib loo iibiyo. Saamaynta saamaynta muunad kasta oo tijaabada ah ee tijaabada ah ayaa ka weyn ama le'eg tahay shuruudaha tamar ee ugu yar ee la nuugo.
6. Haddii natiijooyinka tijaabada qaarkood aysan buuxin shuruudaha iyo shuruudaha tijaabada cusub lama kulmin, markaa saddex muunadood oo dheeraad ah ayaa laga soo qaatay mid kasta oo ka mid ah saddexda xabbadood ee dufcadda. Haddii dhammaan xaaladaha dheeraadka ahi ay buuxiyaan shuruudaha, dufcaddu waxay u qalmaa marka laga reebo midka markii hore ku dhacay. Haddii wax ka badan hal koox kormeer dheeraad ah aysan buuxin shuruudaha, soo-saaraha ayaa dooran kara inuu kormeero waxyaabaha haray ee haray ee duft, ama kululeeyo dufcadda oo ku kormeer dufcaddii.
7. Haddii in ka badan saddexda shay ee bilowga ah ee loo baahan yahay si loo caddeeyo in la caddeeyo shaashadda shahaadooyinka waa la diiday, dib-u-eegis looma oggola in la caddeeyo in la caddeeyo dufcaddii tuubbooyinka. Soo-saarehu wuxuu dooran karaa inuu ka baaro qashinka haray gabal, ama ku dhaji dufcadda oo ku kormeer dufcad cusub.
Imtixaanka Hydrostatic:
1. Tilmaamo kasta waxaa lagu soo rogi doonaa tijaabada cadaadiska cadaadiska ee hawada oo dhan ka dib markii aad u dhumucday (haddii ay ku habboon tahay) iyo daaweynta kuleylka ugu dambeeya (haddii ay ku habboon tahay), oo ay ku habboon tahay dhiig-baxa neefsashada. Waqtiga cadaadiska tijaabada ah ayaa laga sameeyay wax ka yar 5s. Tuubbooyinka weldsan, weldbooyinka tuubooyinka waa in laga hubiyaa daadashada ka hooseysa cadaadiska baaritaanka. Ilaa ay tahay in aan la sameynin baaritaanka tuubbada oo dhan ilaa inta hore loo sameeyo cadaadiska loo baahan yahay xaalada ugu dambeysa ee bisilka, warshadda lagu farsameeyo waa inuu sameeyaa tijaabada biyo-baxa (ama loo habeeyo tijaabada noocaas ah) ee ku jira tuubbadaas oo dhan).
2. Tuubbooyinka in kuleylka lagu daweeyo waxaa lagu dari doonaa baaris biyo-baxa ka dib daaweynta ugu dambaysa ee kuleylka. Cadaadiska tijaabada ee dhammaan tuubooyinka leh dhamaadka darafyada waa inay ugu yaraan yihiin cadaadiska tijaabada ee taxanaha iyo lammaanaha.
3
Dhexroor dhexroor:
| Seere daaq | Dulqaad |
| <4-1 / 2 | ± 0.79mm (± 0.031in) |
| 14-1 / 2 | + 1% od ~0.5% od |
Digniinta wadajirka ah ee qariibka ah oo leh cabir ka yar ama u dhigma 5-1 / 2, dulqaadashada soo socda ayaa lagu dabaqi karaa dhexroorkii dibadda ee masaafo yar oo ah masaafo dhan 127mm (5.0in) oo ku xigta qaybta hore, Dulqaadashada soo socda ayaa quseeya dhexroorkii sare ee tuubbada dhexdeeda masaafo udub dhexaad u ah dhexroorkii tuubbada isla markiiba ku xigta qaybta qaro weyn.
| Seere daaq | Dulqaad |
| ≤3-1 / 2 | + 2.38mm ~ -0.79mm (+ 322in ~ -1 / 32in) |
| > 3-1 / 2 ~ ~ ~ ~ ~ ~ ~ ~ ~ | + 2.78mm ~ -0.75% od (+ 7/144in ~ -0.75% od) |
| > 5 ~ ≤8 5/8 | + 3.18mm ~ -0.75% od (+ 1/8in ~ -0.75% od) |
| > 8 5/8 | + 3.97mm ~ -0.75% od (+ 5 / 32in ~ -0.75% od) |
Tuubbada dibadda ee durugsan ee leh saqafka 2-3 / 8 iyo u dulqaadashada dulqaadka soo socda ayaa lagu dabaqayaa dhexroorkii dibedda ee tuubbada dhumuc weyn leh iyo dhumucda si tartiib tartiib ah u beddelo dhamaadka tuubbada
| Faraxsan | Dulqaad |
| ≥2-3 / 8 ~ ~3-1 / 2 | + 2.38mm ~ -0.79mm (+ 322in ~ -1 / 32in) |
| > 3-1 / 2 ~ ~ ~ ~ ~ ~ | + 2.78mm ~ -0.79mm (+ 7/144in ~ -1 / 32in) |
| > 4 | + 2.78mm ~ -0.75% od (+ 7/144in ~ -0.75% od) |
Dhumucrada darbiga:
U dulqaadashada qaro weyn ee darbiga ee tuubbada -12.5%
Miisaan:
Jadwalka soo socdaa waa shuruudaha dulqaadashada miisaanka ee caadiga ah. Marka dhumucda darbiga ugu yar ee la cayimay ama la mid yahay 90% ee dhumucda darbiga ee la cayimay, xadka sare ee dulqaadka guud ee xididka kaliya waa in la kordhiyaa + 10%
| Tiro | Dulqaad |
| Gabal hal | + 6.5 ~ -3.5 |
| Gawaarida Gawaarida miisaankiisu yahay18144kg (40000lb) | -1.75% |
| Gawaarida Gawaarida culeys <18144kg (40000lb) | -3.5% |
| Amarka tirooyinkaas18144kg (40000lb) | -1.75% |
| Tirada Tirada <18144kg (40000lb) | -3.5% |
