ingxubevange intsimbi umbhobho ASTM A335 P9
Isishwankathelo
Umgangatho: ASTM A335
IQela leBanga: P5,P9,P11,P22,P91,P92 njl.
Ukutyeba: 1 - 100 mm
I-Diameter yangaphandle (Round): 10 - 1000 mm
Ubude: Ubude obuzinzileyo okanye ubude obungenamkhethe
Ubume beCandelo: Round
Indawo yemvelaphi: eTshayina
Isiqinisekiso: ISO9001:2008
Ingxubevange okanye hayi: Ingxubevange
Isicelo: Umbhobho weBoiler
Unyango loMphezulu: Njengemfuno yomthengi
Ubuchwephesha: I-Hot Rolling/ Ebandayo
Unyango lobushushu: Ukuphelisa/ukunciphisa/ubushushu
Umbhobho oKhethekileyo: Umbhobho oshinyeneyo wodonga
Ukusetyenziswa: umbhobho womphunga woxinzelelo oluphezulu, i-Boiler kunye ne-Heat Exchanger
Uvavanyo: ET/UT
Isicelo
Isetyenziswa ikakhulu ukwenza umbhobho webhoyila wensimbi ekumgangatho ophezulu, umbhobho otshintshiselwa ngobushushu, umbhobho woxinzelelo oluphezulu wepetroleum kunye neshishini lemichiza.
IBanga eliPhambili
IBanga lombhobho we-alloy okumgangatho ophezulu:P1,P2,P5,P9,P11,P22,P91,P92 njl.
ICandelo leMichiza
| IBanga | UN | C≤ | Mn | P≤ | S≤ | Si≤ | Cr | Mo |
| Sequiv. | ||||||||
| P1 | K11522 | 0.10~0.20 | 0.30~0,80 | 0.025 | 0.025 | 0.10~0,50 | - | 0.44~0,65 |
| P2 | K11547 | 0.10~0.20 | 0.30~0,61 | 0.025 | 0.025 | 0.10~0.30 | 0.50~0,81 | 0.44~0,65 |
| P5 | K41545 | 0.15 | 0.30~0,60 | 0.025 | 0.025 | 0.5 | 4.00~6.00 | 0.44~0,65 |
| P5b | K51545 | 0.15 | 0.30~0,60 | 0.025 | 0.025 | 1.00~2.00 | 4.00~6.00 | 0.44~0,65 |
| P5c | K41245 | 0.12 | 0.30~0,60 | 0.025 | 0.025 | 0.5 | 4.00~6.00 | 0.44~0,65 |
| P9 | S50400 | 0.15 | 0.30~0,60 | 0.025 | 0.025 | 0.50~1.00 | 8.00~10.00 | 0.44~0,65 |
| P11 | K11597 | 0.05~0.15 | 0.30~0,61 | 0.025 | 0.025 | 0.50~1.00 | 1.00~1.50 | 0.44~0,65 |
| P12 | K11562 | 0.05~0.15 | 0.30~0,60 | 0.025 | 0.025 | 0.5 | 0.80~1.25 | 0.44~0,65 |
| P15 | K11578 | 0.05~0.15 | 0.30~0,60 | 0.025 | 0.025 | 1.15~1.65 | - | 0.44~0,65 |
| P21 | K31545 | 0.05~0.15 | 0.30~0,60 | 0.025 | 0.025 | 0.5 | 2.65~3.35 | 0.80~1.60 |
| P22 | K21590 | 0.05~0.15 | 0.30~0,60 | 0.025 | 0.025 | 0.5 | 1.90~2.60 | 0.87~1.13 |
| P91 | K91560 | 0.08~0.12 | 0.30~0,60 | 0.02 | 0.01 | 0.20~0,50 | 8.00~9.50 | 0.85~1.05 |
| P92 | K92460 | 0.07~0.13 | 0.30~0,60 | 0.02 | 0.01 | 0.5 | 8.50~9.50 | 0.30~0,60 |
Ukutyunjwa okutsha okusekwe ngokuhambelana ne-Practice E 527 kunye ne-SAE J1086, i-Practice for Numbering Metals and Alloys (UNS). B IBakala P 5c liya kuba nomxholo we-titanium ongekho ngaphantsi kwamaxesha ama-4 ekhabhoni kwaye ungabi ngaphezu kwe-0.70 %; okanye umxholo we-columbium we-8 ukuya kwi-10 amaxesha ekhabhoni.
IPropati yoomatshini
| Iimpawu zoomatshini | P1,P2 | P12 | P23 | P91 | P92,P11 | P122 |
| Tensile strength | 380 | 415 | 510 | 585 | 620 | 620 |
| Unikeze Amandla | 205 | 220 | 400 | 415 | 440 | 400 |
Unyango lobushushu
| IBanga | Uhlobo Lonyango Lobushushu | ULungelelaniso lweqondo lobushushu F [C] | I-Subcritical Annealing okanye i-Tempering |
| P5, P9, P11, kunye neP22 | Uluhlu lobushushu F [C] | ||
| I-A335 P5 (b,c) | I-Aneal epheleleyo okanye ye-Isothermal | ||
| Qwalasela kwaye Unomsindo | ***** | 1250 [675] | |
| I-Aneal engaphantsi (P5c kuphela) | ***** | 1325 - 1375 [715 - 745] | |
| A335 P9 | I-Aneal epheleleyo okanye ye-Isothermal | ||
| Qwalasela kwaye Unomsindo | ***** | 1250 [675] | |
| A335 P11 | I-Aneal epheleleyo okanye ye-Isothermal | ||
| Qwalasela kwaye Unomsindo | ***** | 1200 [650] | |
| A335 P22 | I-Aneal epheleleyo okanye ye-Isothermal | ||
| Qwalasela kwaye Unomsindo | ***** | 1250 [675] | |
| A335 P91 | Qwalasela kwaye Unomsindo | 1900-1975 [1040 - 1080] | 1350-1470 [730 - 800] |
| Ukucima kunye nokucaphuka | 1900-1975 [1040 - 1080] | 1350-1470 [730 - 800] |
Ukunyamezelana
Ngombhobho oyalelwe ukuba ube phakathi kwedayamitha, i-diameter yangaphakathi ayisayi kwahluka ngaphezu kwe-6 1% ukusuka kwidayamitha echaziweyo yangaphakathi.
Ukwahluka okuvumelekileyo kwi-Diameter yangaphandle
| uMyili weNPS | in | mm | in | mm |
| 1⁄8ukuya ku-11⁄2, iquka | 1⁄64 (0.015) | 0.4 | 1⁄64(0.015) | 0.4 |
| Ngaphezulu kwe-11⁄2 ukuya ku-4, kubandakanywa. | 1⁄32(0.031) | 0.79 | 1⁄32(0.031) | 0.79 |
| Ngaphezulu kwe-4 ukuya ku-8, kubandakanywa | 1⁄16(0.062) | 1.59 | 1⁄32(0.031) | 0.79 |
| Ngaphezulu kwe-8 ukuya kwi-12, kubandakanywa. | 3⁄32(0.093) | 2.38 | 1⁄32(0.031) | 0.79 |
| Ngaphezulu kwe-12 | 6 1 % yabachaziweyo ngaphandle ububanzi |
Imfuneko yoVavanyo
Uvavanyo lweHydraustatic:
Umbhobho weNtsimbi kufuneka uVavanywe ngokweHydraulically enye nenye. Uxinzelelo oluphezulu lovavanyo luyi-20 MPa. Ngaphantsi koxinzelelo lovavanyo, ixesha lokuzinzisa kufuneka lingabi ngaphantsi kwe-10 S, kwaye iPipe yensimbi akufanele ivuze.
Emva kokuba uMsebenzisi eVumelana, uvavanyo lweHydraulic lunokutshintshwa luVavanyo lwangoku lwe-Eddy okanye uvavanyo lokuvuza kweMagnetic Flux.
Uvavanyo olungonakaliyo:
Imibhobho efuna uHlolo oluthe kratya kufuneka ihlolwe ngokwe-Ultrasonically nganye nganye. Emva kokuba uThetha-thethwano lufuna imvume yeQela kwaye luchazwe kwiKhontrakthi, olunye uvavanyo olungabhubhisi lunokongezwa.
Uvavanyo lokucaba:
Iityhubhu ezinoMda waNgaphandle oMkhulu kune-22 mm ziyakuBekelwa kuVavanyo lokuNcandwa. Akukho Kulahlwa okubonakalayo, amabala amhlophe, okanye ubumdaka obunokuthi kwenzeke ngexesha lovavanyo lulonke.
Uvavanyo lokuqina:
Ngombhobho wamaBanga P91, P92, P122, kunye no-P911, Brinell, Vickers, okanye iimvavanyo zokuqina zeRockwell ziya kwenziwa kumzekelo osuka kwindawo nganye.
Uvavanyo lokugoba:
Kumbhobho obubanzi bayo budlula i-NPS 25 kwaye ububanzi bayo bobungqingqwa bodonga yi-7.0 okanye ngaphantsi iya kufakwa kuvavanyo lokugoba endaweni yovavanyo lokucaba. Omnye umbhobho obubanzi bayo bulingana okanye obudlula i-NPS 10 unokunikwa uvavanyo lokugoba endaweni yovavanyo lokucaba ngokuxhomekeke kwimvume yomthengi.
Iinkcukacha zeMveliso
I-ASTM A335 P5 yintsimbi yentsimbi engenamthungo yeferritic yobushushu obuphezulu bomgangatho waseMelika. ityhubhu ye-alloy luhlobo lwetyhubhu yentsimbi engenamthungo, ukusebenza kwayo kuphezulu kakhulu kunetyhubhu yentsimbi engenamthungo, kuba olu hlobo lwetyhubhu yentsimbi iqulethe ngaphezulu kwe-C, ukusebenza kungaphantsi kwetyhubhu yentsimbi engenamthungo, ngoko ke ityhubhu yealloyi isetyenziswa kakhulu. kwi-petroleum, i-aerospace, ikhemikhali, amandla ombane, ibhoyila, umkhosi kunye namanye amashishini.
Umbhobho we-Alloy Steel uqulethe izinto ezininzi ngaphandle kwekhabhoni ezifana nenickel, chromium, isilicon, manganese, tungsten, molybdenum, vanadium kunye nezixa ezinyiniweyo zezinye izinto ezamkelwa ngokuqhelekileyo njengemanganese, isulfure, isilicon, kunye nephosphorous.
Intsimbi yealloy yasekhaya ehambelanayo: 1Cr5Mo GB 9948-2006 "Umgangatho wombhobho wentsimbi ongenamthungo wePetroleum Cracking"
- Intlawulo:30% Idiphozithi, 70% L/C Okanye B/L Ikopi Okanye 100% L/C Ekubonaneni
- Min.Ubungakanani boMyalelo:1 PC
- Ukubonelela ngeSakhono:IiToni ezingama-20000 zoNyaka zoluhlu lweMbhobho yeNtsimbi
- Ixesha lokukhokela: Iintsuku ze-7-14 ukuba zisesitokhweni, iintsuku ezingama-30-45 zokuvelisa
- Ukupakishwa: Ukunyamalala okuMnyama, iBevel kunye neCap kuwo wonke umbhobho omnye; I-OD Ngaphantsi kwe-219mm idinga ukuPakisha kwi-Bundle, kwaye i-Bundle nganye ayigqithisi kwiitoni ezi-2.
Isishwankathelo
| Umgangatho: ASTM A335 | Ingxubevange okanye hayi: Ingxubevange |
| IQela leBakala: P5 | Isicelo: Umbhobho weBoiler |
| Ukutyeba: 1 – 100 mm | Unyango loMphezulu: NjengeMfuno yoMthengi |
| Ububanzi bangaphandle (Umjikelezo): 10 - 1000 Mm | Ubuchwephesha: I-Hot Rolling/ Ebandayo |
| Ubude: Ubude obusisigxina okanye ubude obungacwangciswanga | UNyango loBubushushu: Ukuphelisa/uKuqheleka/Ubushushu |
| Ubume beCandelo: Round | Umbhobho oKhethekileyo: Umbhobho oshinyeneyo wodonga |
| Indawo yemvelaphi: eTshayina | Ukusetyenziswa: Umbhobho woMphunga woxinzelelo oluphezulu, iBoiler kunye noMtshintshi wobushushu |
| Isiqinisekiso: ISO9001:2008 | Uvavanyo: ET/UT |
Isicelo
Isetyenziswa ikakhulu ukwenza uMbhobho weBoiler wentsimbi ekumgangatho ophezulu, uMbhobho oTshintshwa ngoBubushushu, uMbhobho woMphunga oXhaphazelekileyo wePetroleum kunye noShishino lweMichiza.
ICandelo leMichiza
| Ukuqamba | Idatha |
| Uyilo lwe-UNS | K41545 |
| Ikhabhoni(ubuninzi.) | 0.15 |
| IManganese | 0.30-0.60 |
| Phosphorus(ubuninzi.) | 0.025 |
| I-Silicon(ubuninzi.) | 0.50 |
| Chromium | 4.00-6.00 |
| Molybdenum | 0.45-0.65 |
| Ezinye izinto | … |
IPropati yoomatshini
| Iipropati | Idatha |
| Amandla Okuqina, Min, (MPa) | 415 Mpa |
| Isivuno Amandla, Min, (MPa) | 205 Mpa |
| Elongation, Min, (%), L/T | 30/20 |
Unyango lobushushu
| IBanga | Uhlobo Lonyango Lobushushu | ULungelelaniso lweqondo lobushushu F [C] | I-Subcritical Annealing okanye i-Tempering |
| P5, P9, P11, kunye neP22 | Uluhlu lobushushu F [C] | ||
| I-A335 P5 (B,C) | I-Anneal epheleleyo okanye i-Isothermal | ||
| A335 P5b | Qwalasela kwaye Nomsindo | ***** | 1250 [675] |
| A335 P5c | Isihlomelo esingaphantsi | ***** | 1325 - 1375 [715 - 745] |
Ukunyamezelana
Ngombhobho oYalelwe Ngaphakathi kweDamitha, iDiameter eNgaphakathi ayizukwahluka ngaPhantsi kwe ± 1 % ukusuka kwiDiameter echaziweyo ngaphakathi.
Ukwahluka okuvumelekileyo kwi-Diameter yangaphandle
| uMyili weNPS | Ukunyamezela okulungileyo | ukunyamezela okubi | ||
| In | Mm | In | Mm | |
| 1⁄8to 11⁄2, Iquka | 1⁄64 (0.015) | 0.4 | 1⁄64(0.015) | 0.4 |
| Ngaphezulu kwe-11⁄2 Ukuya ku-4, Iquka. | 1⁄32(0.031) | 0.79 | 1⁄32(0.031) | 0.79 |
| Ngaphezulu kwe-4 ukuya ku-8, Iquka | 1⁄16(0.062) | 1.59 | 1⁄32(0.031) | 0.79 |
| Ngaphezulu kwe-8 ukuya kwi-12, Iquka. | 3⁄32(0.093) | 2.38 | 1⁄32(0.031) | 0.79 |
| Ngaphezulu kwe-12 | ±1 % yeZikhankanyiweyo Ngaphandle Ububanzi | |||
Imfuneko yoVavanyo
Uvavanyo lweHydraustatic:
Umbhobho weNtsimbi kufuneka uVavanywe ngokweHydraulically enye nenye. Uxinzelelo oluphezulu lovavanyo luyi-20 MPa. Ngaphantsi koxinzelelo lovavanyo, ixesha lokuzinzisa kufuneka lingabi ngaphantsi kwe-10 S, kwaye iPipe yensimbi akufanele ivuze.
Emva kokuba uMsebenzisi eVumelana, uvavanyo lweHydraulic lunokutshintshwa luVavanyo lwangoku lwe-Eddy okanye uvavanyo lokuvuza kweMagnetic Flux.
Uvavanyo olungonakaliyo:
Imibhobho efuna uHlolo oluthe kratya kufuneka ihlolwe ngokwe-Ultrasonically nganye nganye. Emva kokuba uThetha-thethwano lufuna imvume yeQela kwaye luchazwe kwiKhontrakthi, olunye uvavanyo olungabhubhisi lunokongezwa.
Uvavanyo lokucaba:
Iityhubhu ezinoMda waNgaphandle oMkhulu kune-22 mm ziyakuBekelwa kuVavanyo lokuNcandwa. Akukho Kulahlwa okubonakalayo, amabala amhlophe, okanye ubumdaka obunokuthi kwenzeke ngexesha lovavanyo lulonke.
Uvavanyo lokuqina:
Ngombhobho wamaBanga P91, P92, P122, kunye neP911, Brinell, Vickers, okanye Rockwell Ukuqina kovavanyo kuya kwenziwa kwiSampulu kwiLoti nganye.
Uvavanyo lokugoba:
Ngombhobho oDayamitha Eyogqitha i-NPS 25 kwaye iDiameter yayo ukuya eludongeni iRetiyo iyi-7.0 okanye ngaphantsi iya kuHlelelwa kuVavanyo lokugoba endaweni yoVavanyo lokuCwangciswa. Omnye umbhobho oDiameter elingana okanye eGqiba kwi-NPS 10 inokunikwa uVavanyo lokugoba endaweni yoVavanyo lokucaba ngokuxhomekeke ekuvunyweni koMthengi.
Izinto eziphathekayo kunye noVeliso
Umbhobho usenokuba shushu ugqitywe okanye ubanda ngokutsalwa ngobushushu bokugqiba unyango oluphawulwe ngezantsi.
Unyango lobushushu
- A / N+T
- N+T / Q+T
- N+T
Iimvavanyo zoomatshini ezichaziweyo
- UVavanyo lweTension ye-Transverse okanye i-Longitudinal kunye noVavanyo lwe-Flattening, uvavanyo lobunzima, okanye uvavanyo lwe-Bend
- Ukufudumala kwezinto eziphathekayo kwisithando sohlobo lwe-batch, iimvavanyo ziya kwenziwa kwi-5% yombhobho kwiqashiso ngalinye eliphathwayo. Kwiiqashiso ezincinci, ubuncinane umbhobho omnye uya kuvavanywa.
- Ukushisa kwezinto eziphathwayo ngenkqubo eqhubekayo, iimvavanyo ziya kwenziwa kwinani elaneleyo lombhobho ukwenza i-5% yeqashiso, kodwa akukho meko ingaphantsi kwe-2 ipayipi.
Amanqaku oVavanyo lwe-Bend:
- Kumbhobho obubanzi bayo budlula i-NPS 25 kwaye ububanzi bayo bobungqingqwa bodonga yi-7.0 okanye ngaphantsi iya kufakwa kuvavanyo lokugoba endaweni yovavanyo lokucaba.
- Omnye umbhobho onedayamitha elingana okanye edlula i-NPS 10 unokunikwa uvavanyo lokugoba endaweni yovavanyo lokucaba ngokuxhomekeke ekuvunyweni komthengi.
- Imizekelo yokuvavanya i-bend iya kugotywa kwiqondo lokushisa lokushisa nge-180 ngaphandle kokuqhekeka ngaphandle kwesahlulo esigobileyo.
I-ASTM A335 P5 iityhubhu zentsimbi ezingenamthungo zilungele amanzi, umphunga, i-hydrogen, ioli emuncu, njl.℃; Xa isetyenziswa kwindawo yokusebenza efana neoyile emuncu, inobushushu obuphezulu bobushushu bokumelana nokukhula kwesulfure, kwaye ihlala isetyenziswa kwiimeko zobushushu obuphezulu be-sulphur corrosion ye-288 ~ 550℃.
Inkqubo yokuvelisa:
1. Ukuqengqeleka okushushu (ityhubhu yentsimbi ekhutshiweyo engenamthungo) : ityhubhu engqukuva yebillet → ukufudumeza → ukugqobhoza → ukuqengqeleka okunqamlezayo okuqengqelekayo okuqengqelekayo → ukuhluba ityhubhu → ukulinganisa (okanye ukunciphisa) → ukupholisa → ukolula → uvavanyo loxinzelelo lwamanzi (okanye ukufumanisa isiphene ) → ukuphawula → ugcino
2. Umzobo obandayo (uqengqeleka) ityhubhu yentsimbi engenamthungo: ityhubhu engqukuva → ukufudumeza → ukugqobhoza → isihloko → ukuqhola → ukuchola → ukufakwa kwe-oyile (icwecwe lobhedu) → umzobo obandayo ohamba ngeendlela ezininzi (ukuqengqeleka okubandayo) → ityhubhu engenanto → unyango lobushushu → ukulungisa → amanzi uvavanyo loxinzelelo (uphawu lwesiphene) → ukuphawula → ugcino
Iimeko zesicelo:
Kwizixhobo ze-atmospheric kunye ne-vacuum yokusetyenzwa kwe-oyile ekrwada ephezulu yesulfure, i-ASTM A335 P5 iityhubhu zentsimbi ezingenamthungo zisetyenziswa ikakhulu kwimibhobho esezantsi ye-atmospheric kunye ne-vacuum tower, iityhubhu zesithando somlilo se-atmospheric kunye ne-vacuum furnaces, amacandelo anesantya esiphezulu se-oil conversion kunye ne-vacuum. imigca kunye neminye imibhobho yeoli kunye negesi ephezulu yobushushu equlethe isulfure.
Kwiiyunithi ze-FCC, iityhubhu ze-ASTM A335 P5 ezingenamthungo zisetyenziswa ikakhulu kwi-slurry yobushushu obuphezulu, i-catalyst kunye ne-refining yokubuyisela imibhobho, kunye neminye imibhobho ye-oyile yesulfure ephezulu yobushushu kunye negesi.
Kwiyunithi yokupheka okulibazisekayo, umbhobho wensimbi ongenamthungo we-ASTM A335 P5 usetyenziswa ikakhulu kumbhobho wokutyisa ubushushu obuphezulu ezantsi kwe-coke tower kunye nobushushu obuphezulu be-oyile kunye nombhobho wegesi kumphezulu we-coke tower, umbhobho womlilo osezantsi kwiziko le-coke, umbhobho kumbhobho we-coke. Umzantsi we-fracking tower kunye nolunye ubushushu obuphezulu be-oyile kunye nombhobho wegesi oqulethe isulfure.
Umbhobho we-Alloy Steel uqulethe izinto ezininzi ngaphandle kwekhabhoni ezifana nenickel, chromium, isilicon, manganese, tungsten, molybdenum, vanadium kunye nezixa ezinyiniweyo zezinye izinto ezamkelwa ngokuqhelekileyo njengemanganese, isulfure, isilicon, kunye nephosphorous..
I-ASTM A335 P9 yintsimbi yentsimbi engenamthungo yeferritic yobushushu obuphezulu bomgangatho waseMelika. ityhubhu ye-alloy luhlobo lwetyhubhu yentsimbi engenamthungo, ukusebenza kwayo kuphezulu kakhulu kunetyhubhu yentsimbi engenamthungo, kuba olu hlobo lwetyhubhu yentsimbi iqulethe ngaphezulu kwe-C, ukusebenza kungaphantsi kwetyhubhu yentsimbi engenamthungo, ngoko ke ityhubhu yealloyi isetyenziswa kakhulu. kwi-petroleum, i-aerospace, ikhemikhali, amandla ombane, ibhoyila, umkhosi kunye namanye amashishini.
I-A335 P9 yintsimbi yobushushu obuphezulu be-chromium-molybdenum ekwazi ukumelana nobushushu obuveliswa ngokomgangatho waseMelika. Ngenxa yokumelana ne-oxidation ebalaseleyo, amandla aphezulu obushushu kunye nokumelana nomhlwa kwesulfide, isetyenziswa kakhulu kubushushu obuphezulu kunye noxinzelelo oluphezulu olunokutsha kunye nemibhobho eqhumayo yezityalo zokucoca i-petroleum, ngakumbi umbhobho wobushushu othe ngqo weziko lokufudumeza, ubushushu obuphakathi bunokufikelela kuma-550 ~ 600 ℃ .
Intsimbi yealloy yasekhaya ehambelanayo: 1Cr5Mo GB 9948-2006 "Umgangatho wombhobho wentsimbi ongenamthungo wePetroleum Cracking"
Isishwankathelo
| Umgangatho: ASTM A335 | Ingxubevange okanye hayi: Ingxubevange |
| IQela leBakala: P9 | Isicelo: Umbhobho weBoiler |
| Ukutyeba: 1 – 100 mm | Unyango loMphezulu: NjengeMfuno yoMthengi |
| Ububanzi bangaphandle (Umjikelezo): 10 - 1000 Mm | Ubuchwephesha: I-Hot Rolling/ Ebandayo |
| Ubude: Ubude obusisigxina okanye ubude obungacwangciswanga | UNyango loBubushushu: Ukuphelisa/uKuqheleka/Ubushushu |
| Ubume beCandelo: Round | Pecial Umbhobho: Umbhobho ongqindilili Wall |
| Indawo yemvelaphi: eTshayina | Ukusetyenziswa: Umbhobho woMphunga woxinzelelo oluphezulu, iBoiler kunye noMtshintshi wobushushu |
| Isiqinisekiso: ISO9001:2008 | Uvavanyo: ET/UT |
ICandelo leMichiza
Ukubunjwa kweekhemikhali zemibhobho yentsimbi engenamthungo yokuqhekeka kwepetroleum
| I-ASTM A335M | C | SI | Mn | P | S | Cr | Mo |
| P9 | ≦0.15 | 0.25-1.00 | 0.30-0.60 | ≦0.025 | ≦0.025 | 8.00-10.00 | 0.90-1.10 |
IPropati yoomatshini
| Iipropati | Idatha |
| Amandla okuqina, min, (MPa) | 415 Mpa |
| Amandla esivuno, min, (MPa) | 205 Mpa |
| Elongation, min, (%), L/T | 14 |
| HB | 180 |
Unyango lobushushu
|
IBanga | Uhlobo Lonyango Lobushushu | ULungelelaniso lweqondo lobushushu F [C] | I-Subcritical Annealing okanye i-Tempering |
| P5, P9, P11, kunye neP22 | |||
| A335 P9 | I-Anneal epheleleyo okanye i-Isothermal | ||
| Qwalasela kwaye Nomsindo | ***** | 1250 [675] |
I-A335 P9 inokunyangwa ubushushu ngokuthambisa okanye ukuqhelanisa + iinkqubo zobushushu. Isantya sokupholisa inkqubo ye-Annealing siyacotha, sichaphazela isingqisho semveliso, inkqubo yokuvelisa kunzima ukuyilawula, kunye neendleko eziphezulu; Ke ngoko, imveliso yokwenyani ayifane isebenzise inkqubo yonyango lobushushu, ihlala isebenzise unyango oluqhelekileyo + lokufudumeza ubushushu endaweni yenkqubo yokufunxa, ukuphumeza imveliso yamashishini.
A335 P9 intsimbi kuba ayiqulathanga V, Nb kunye nezinye microalloying element, kungoko iqondo lobushushu normalizing ngaphezu A335 P91 intsimbi isezantsi, 950 ~ 1050 ℃, ubambe 1h, inkqubo xa normalizing uninzi carbide zinyibilike kodwa akukho kukhula okuziinkozo ngokucacileyo. , kodwa ubushushu obuphezulu kakhulu obuqhelekileyo buqhelene ne-austenite grain coarse: ubushushu bobushushu yi-740-790 ℃, Ukuze ufumane ubulukhuni obusezantsi, ixesha lobushushu bobushushu kufuneka landiswe ngokufanelekileyo.
Ukunyamezelana
Ngombhobho oYalelwe Ngaphakathi kweDamitha, iDiameter eNgaphakathi ayizukwahluka ngaPhantsi kwe ± 1 % ukusuka kwiDiameter echaziweyo ngaphakathi.
Ukwahluka okuvumelekileyo kwi-Diameter yangaphandle
| uMyili weNPS | Ukunyamezela okulungileyo | ukunyamezela okubi | ||
| In | Mm | In | Mm | |
| 1⁄8to 11⁄2, Iquka | 1⁄64 (0.015) | 0.4 | 1⁄64(0.015) | 0.4 |
| Ngaphezulu kwe-11⁄2 Ukuya ku-4, Iquka. | 1⁄32(0.031) | 0.79 | 1⁄32(0.031) | 0.79 |
| Ngaphezulu kwe-4 ukuya ku-8, Iquka | 1⁄16(0.062) | 1.59 | 1⁄32(0.031) | 0.79 |
| Ngaphezulu kwe-8 ukuya kwi-12, Iquka. | 3⁄32(0.093) | 2.38 | 1⁄32(0.031) | 0.79 |
| Ngaphezulu kwe-12 | ±1 % yeZikhankanyiweyo | |||
Inkqubo yokuvelisa:
I-A335 yenzelwe ngokwemeko yesixhobo sombhobho wensimbi we-Tianjin kunye neempawu ze-A335 P9 yentsimbi ye-P9 inkqubo yokuvelisa umbhobho wentsimbi engenamthungo:Ukwenziwa kwentsimbi yearc yombane → ukucocwa kweladle → ukucocwa kwevacuum → ukuphosa kufa → ityhubhu engenanto yokufogina → ityhubhu engenanto yokufunxa → ityhubhu engenanto yokufudumeza → ukugqobhoza okugudileyo → ukuqengqeleka kwetyhubhu ye-PQF eqhubekayo → ubungakanani bemilo emithathu → ukupholisa ibhedi yokupholisa ukusika → ukulungiswa kombhobho wentsimbi → ukufunyaniswa kokuvuza kwemagnethi → ubushushu unyango → ukulungisa → ukufunyaniswa kwesiphene se-ultrasonic → uvavanyo lwehydraulic → ubungakanani kunye nokuhlolwa kwenkangeleko →ukugcinwa.
inkqubo yokuvelisa:
| Inombolo yento | inkqubo yokuvelisa | Isenzo kunye noLawulo loMgangatho | |||
| 1 | Intlanganiso yokuhlolwa kwangaphambili | Imizuzu yentlanganiso | |||
| 2 | I-ASEA-SKF | Lungisa ukwakheka kweekhemikhali | |||
| *Uhlalutyo lokwakheka kweekhemikhali | |||||
| *ukunyibilika kobushushu | |||||
| 3 | CCM | billet | |||
| 4 | Ukuhlolwa kwezinto ezikrwada | Ukuhlolwa okungenanto kunye nokuqinisekiswa komgangatho | |||
| *Ubume bembonakalo: Umphezulu webhilethi kufuneka ungabinaziphene ezinje ngescarring, slag, pinholes, cracks, njl. | |||||
| 5 | Ukufudumeza okungenanto | Ukufudumeza iibhilidi kwisithando somlilo esijikelezayo | |||
| *Lawula ubushushu bokufudumala | |||||
| 6 | ukugqobhoza kombhobho | Gcoba ngenqindi yesalathiso/ipleyiti yesikhokhelo | |||
| *Lawula ubushushu xa ugqobhoza | |||||
| * Lawula ubungakanani emva kokugqobhoza | |||||
| 7 | I-Hot Rolled | I-Hot rolling kwii-tube Mills eziqhubekayo | |||
| *Seta ubukhulu bodonga lombhobho | |||||
| 8 | Ubungakanani | Lawula i-diameter yangaphandle kunye nemilinganiselo yobukhulu bodonga | |||
| * Gqibezela umatshini wedayamitha yangaphandle | |||||
| * Gqibezela ukutyeba kodonga | |||||
| 9 | ukwakheka kweekhemikhali | Uhlalutyo lwemichiza | |||
| * Iikhrayitheriya zokwamkelwa kokwakheka kweekhemikhali. Iziphumo zohlalutyo lweekhemikhali kufuneka zibhalwe kwincwadi yezinto eziphathekayo. | |||||
| 10 | Ukuqheleka + Ukufudumeza | Ukunyangwa kokushisa (ukulungiswa) kwenziwa emva kokutshisa okutshisa. Ukunyanga ukushisa kufuneka kuhlawule ingqalelo ukulawula ukushisa kunye nobude. | |||
| Emva kokunyanga ubushushu, iipropathi zomatshini zemveliso kufuneka zihlangabezane nomgangatho we-ASTM A335 | |||||
| 11 | ukupholisa umoya | Ibhedi yokupholisa inyathelo ngenyathelo | |||
| 12 | ukusarha | Ukusarha kubude obuchaziweyo | |||
| * Ulawulo lombhobho wentsimbi | |||||
| 13 | Ukuthe tye (ukuba kuyimfuneko) | Ilawula ukuba tyaba. | |||
| Emva kokulungelelanisa, ukuthe tye kufuneka kuhambelane ne-ASTM A335 | |||||
| 14 | Ukuhlolwa kunye nokwamkelwa | Inkangeleko kunye noHlolo lweDimensional | |||
| *Ukunyamezelwa komgangatho wentsimbi kufuneka kuhambelane ne-ASTM A999 | |||||
| Qaphela: Ukunyamezela kwedayamitha yangaphandle: ±0.75%D | |||||
| *Uhlolo lwenkangeleko kufuneka lwenziwe nganye nganye ngokwemigangatho ye-ASTM A999 ukunqanda umphezulu ombi | |||||
| 15 | ukufumanisa isiphene | *Umzimba wonke wombhobho wentsimbi kufuneka uhlolwe nge-ultrasonically iziphene zelongitudinal ngokwe-ISO9303/E213 | |||
| Uvavanyo lwe-Ultrasonic: | |||||
| 16 | Uvavanyo lwepropathi yoomatshini | (1) Uvavanyo lwe-Tensile (longitudinal) kunye novavanyo lwe-flattening | |||
| Ukuhlolwa rhoqo | I-5% / ibhetshi, ubuncinane iibhubhu ezi-2 | ||||
| Min | Max | ||||
| P9 | Isivuno Amandla (Mpa) | 205 | |||
| amandla okuqina (MPa) | 415 | ||||
| Elongation | Ngokomgangatho we-ASTM A335 | ||||
| Umfuniselo wokucaba | Ngokomgangatho we-ASTM A999 | ||||
| (2) Uvavanyo lokuqina | |||||
| Uvavanyo oluphindaphindiweyo: luyafana novavanyo lwe-tensile | Iqhekeza eli-1/ibhetshi | ||||
| HV&HRC | ≤250HV10&≤25 HRC HV10≤250&HRC≤25 | ||||
| Qaphela: umgangatho wokuvavanya ubulukhuni beVickers: ISO6507 okanye ASTM E92; | |||||
| Umgangatho wokuvavanya ubulukhuni be-Rockwell: ISO6508 okanye i-ASTM E18 | |||||
| 17 | NDT | Umbhobho ngamnye wensimbi uya kuvavanywa ngokuhambelana neemfuno zeendlela zokuvavanya i-E213, E309 okanye i-E570. | |||
| 18 | uvavanyo loxinzelelo lwamanzi | Uvavanyo lwe-Hydrostatic ngokwe-ASTM A999, uxinzelelo lovavanyo | |||
| 19 | bevel | I-beveling ethobelayo yeziphelo zombini zombhobho wentsimbi ngokwe-ASTM B16.25fig.3 (a) | |||
| 20 | Umlinganiselo wobunzima kunye nobude | *Ukunyamezela ubunzima obunye: -6%~ +4%. | |||
| 21 | Umbhobho umgangatho | Umphandle wangaphandle wombhobho wensimbi uya kutshizwa ngokuhambelana ne-ASTM A335 esemgangathweni kunye neemfuno zabathengi. Imixholo yokumakisha ngolu hlobo lulandelayo: | |||
| “Ubunzima boBude be-TPCO ASTM A335 Ubungakanani beNyanga yoNyaka P9 S LT**C ***MPa/NDE iNombolo yoBubushushu beLoti yeNombolo yeTube | |||||
| 22 | ipeyintiwe | Umphandle wombhobho upeyintwe ngokwemigangatho yefektri | |||
| 23 | umbhobho ekupheleni cap | **Makubekho iminqwazi yeplastiki kwiziphelo zombini zetyhubhu nganye | |||
| 24 | uluhlu lwezinto eziphathekayo | *Incwadi yezinto eziphathekayo kufuneka inikwe ngokwe-EN10204 3.1. "I-PO yoMthengi kufuneka iboniswe kwincwadi yezinto eziphathekayo. | |||
